Trane TR200 Start Up Troubleshooting, Symptom, Possible cause, Test, Solution, 3 Fault Table

Models: TR200 Vertical Bypass/Non Bypass Panel

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Symptom

Start Up Troubleshooting

Symptom

Possible cause

Test

Solution

 

 

 

 

 

Missing input power

See startup guide for voltage checks.

Correct voltage at source.

 

Missing or open fuses or circuit

See open fuses and tripped circuit

Reset circuit breaker. If fuses, check for

 

breaker tripped

breaker in this section for possible

opens with power removed from panel.

 

 

causes.

 

 

Loose connections in panel

Perform pre-startup check for loose

Tighten loose connections in the panel.

 

 

connections.

 

 

Missing customer connections

Missing customer connections can cause

See customer connections and make

 

 

the safety circuit or start signal to be

sure all applicable connections are

 

 

open.

made or jumpers installed, especially

 

 

 

customer interlock.

 

Loose customer connections

Check all customer connections for

Tighten loose customer connections.

 

 

tightness. Loose customer connections

 

 

 

can act like an open circuit.

 

 

Customer wires incorrectly terminated

See customer connection drawing and

Correct any wrong connections. This

 

 

make sure wires are connected to correct

could potentially cause damage to the

No function

 

terminals.

panel.

 

 

 

Improper voltage applied

See pre-startup check list.

Correct the voltage mismatch. This

 

 

 

 

could potentially damage the panel.

 

 

 

Use caution when applying power.

 

 

 

 

 

Incorrect power connections

See pre-startup check list to see if motor

Correct any wrong connections. This

 

 

and power leads were swapped.

could potentially cause damage to the

 

 

 

panel.

 

 

 

 

 

Power disconnect open

Verify that the disconnect or circuit

Correct any wrong connections. This

 

 

breaker is closed.

could potentially cause damage to the

 

 

 

panel.

 

 

 

 

 

Operator switches off

Verify that operator devices are in

Set switches to the correct position.

 

 

operating position per startup

 

 

 

procedures.

 

 

 

 

 

 

OL tripped

A tripped OL will disable the motor from

Perform pre-startup checklist and set

 

 

running. Verify that OL relay is in the

OL per instructions.

 

 

normal operating position per the

 

 

 

manual.

 

 

 

 

 

 

Improper voltage applied

See pre-startup check list and correct

Correct voltage mismatch. This could

 

 

improper voltages.

potentially damage the panel. Use

 

 

 

caution when applying power.

 

 

 

 

 

Incorrect power connections.

Motor and line voltages swapped. Make

Correct any wrong connections. This

 

 

sure the line in and motor out are on

could potentially cause damage to the

 

 

the correct terminals. See pre-startup

panel.

 

 

check list.

 

 

 

 

 

 

Power ground fault

Check motor and panel power wires to

Eliminate any ground faults detected.

Open power

 

ground.

 

 

 

 

Phase to phase short

Motor or panel has a short phase to

Eliminate any shorts detected.

fuses or

 

phase. Check motor and panel phase to

 

circuit

 

 

 

phase for shorts.

 

breaker trip

 

 

 

 

 

Motor overload

Motor is overloaded for the application.

Perform startup and verify motor

 

 

 

 

current is within specifications. If motor

 

 

 

current is exceeding nameplate FLA,

 

 

 

reduce the load on the motor.

 

 

 

 

 

Drive overload

Drive is overloaded for the application.

Perform startup and verify that drive

 

 

 

current is within specifications. If not,

 

 

 

reduce the load on the motor.

 

 

 

 

 

Loose connections

Perform pre-startup check for loose

Tighten loose connections.

 

 

connections.

 

Table 7.3 Fault Table

 

 

7-2

 

 

BAS-SVX49A-EN

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Trane TR200 specifications Start Up Troubleshooting, Symptom, Possible cause, Test, Solution, 3 Fault Table