Installation, 460 VAC | Trane Vertical Bypass/Non Bypass Panel

BAS-
BAS-								460 VAC
SVX49A-								460 VAC
SVX49A-				Input		Output			Input				Output
					Non Bypass					Bypass
EN			Panel (TR200) Non Bypass												Ground Wire
EN	HP (KW)			Drive Disconnect				Disconnect Switch	Disconnect Switch		Circuit Breaker L1,		Single Motor
								Disconnect Switch	Disconnect Switch				Single Motor
			& Bypass			Motor T1, T2, & T3		(w/o Fuses) UL508A	Fusible UL98 L1, L2,				Overload T1, T2, &		Torque lb-in (N-m)
			& Bypass	Switch L1, L2, & L3		Motor T1, T2, & T3		(w/o Fuses) UL508A	Fusible UL98 L1, L2,		L2, & L3 Torque lb-		Overload T1, T2, &		Torque lb-in (N-m)
				Switch L1, L2, & L3		Torque lb-in (N-m)		L1, L2, & L3 Torque	& L3 Torque lb-in (N-		L2, & L3 Torque lb-		T3 Torque lb-in (N-
				Torque lb-in (N-m)		Torque lb-in (N-m)		L1, L2, & L3 Torque	& L3 Torque lb-in (N-		in (N-m)		T3 Torque lb-in (N-
				Torque lb-in (N-m)				lb-in (N-m)		m)	in (N-m)			m)
								lb-in (N-m)		m)				m)

	15	(11)		55	(6.2)	16	(1.8)	7 (0.8)	30	(3.3)	40	(4.5)	24	(2.7)	40	(4.5)

	20	(15)	P2	55	(6.2)	16	(1.8)	7 (0.8)	30	(3.3)	40	(4.5)	24	(2.7)	40	(4.5)

	25 (18.5)			55	(6.2)	16	(1.8)	7 (0.8)	30	(3.3)	45 (5)		24	(2.7)	40	(4.5)

	30	(22)		55	(6.2)	40	(4.5)	18 (2)	30	(3.3)	45 (5)		50	(5.6)	40	(4.5)

	40	(30)	P3	55	(6.2)	40	(4.5)	18 (2)	120	(13.5)	50	(5.6)	50	(5.6)	40	(4.5)

	50	(37)		55	(6.2)	40	(4.5)	18 (2)	120	(13.5)	50	(5.6)	50	(5.6)	40	(4.5)

	60	(45)	P4	70	(7.9)	88.5 (10)		55 (6.2)	200	(22.5)	50	(5.6)	50	(5.6)	40	(4.5)

	75	(55)		200	(22.5)	88.5 (10)		200 (22.5)	200	(22.5)	50	(5.6)	50	(5.6)	40	(4.5)
	75	(55)		200	(22.5)	88.5 (10)		200 (22.5)	200	(22.5)	50	(5.6)	50	(5.6)	40	(4.5)

	100 (75)		P5	200	(22.5)	124 (14)		200 (22.5)	200	(22.5)	274 (31)		275 (31)		40	(4.5)

	125 (90)			200	(22.5)	124 (14)		200 (22.5)	500	(56.5)	274 (31)		275 (31)		40	(4.5)
	125 (90)			200	(22.5)	124 (14)		200 (22.5)	500	(56.5)	274 (31)		275 (31)		40	(4.5)

Table 3.13 Tightening Torques, 460V

3-23

Installation

Image 37

Trane Vertical Bypass/Non Bypass Panel, TR200 Installation, 460 VAC, Output, Ground Wire, Hp Kw, 13 Tightening Torques

Contents

TR200 Vertical Bypass/Non Bypass Panel Operators GuideBAS-SVX49A-EN August Safety Guidelines SafetyEQUIPMENT HAZARD UNINTENDED START 2 Pre-installation Contents3 Installation 1 Introduction 5 Electromechanical Bypass EMB2 Operation 4 Start Up6 Electronically Controlled Bypass ECB Operation 8 Appendix 7 Start Up Troubleshooting BAS-SVX49A-EN Contents 1.1.1 Purpose of the Manual 1 Introduction1.1.2 Overview 1.1.3 Typical Bypass Operation 1.3.1 Common Run/Stop with Bypass 1.3 Bypass Options1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass 1.5 Switch Mode Power Supply 1.4 Bypass Platform Configurations1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main Disconnect Introduction 1.6.2 Mode Selector Switch Table 1.3 Tier Definitions and Features 1.6.3 Panel ConfigurationsIntroduction Non bypass 1.6.4 Panel Voltage and Frame Ratings 1.7Power Component Functions 1.7.1 Power FusingMain fusing Drive fusing 2.1.2 Pre-installationCheck 2 Pre-installation2.1.3 Installation Site Check 2.1.1 Receiving Inspection 2.2.1 Airborne Liquids 2.2Harsh Environments2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals 3.1.1 Tools Required 3 Installation3.1.2 Drive Fuses Installation 230 V AC Installation460 V AC 600 V AC 3.2.4 Shipping Weights 3.2Mechanical Installation 3.2.1 Lifting3.1.3 Internal Main Panel Fuses 3.2.3 Forklift Installation 3.3 CoolingFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting Method Proper Field Wiring and Grounding Required 3.4 Electrical InstallationHazardous Voltage INDUCED VOLTAGE Figure 3.4 Power Connections InstallationBAS-SVX49A-EN Figure 3.5 P2 Bypass Mechanical Layout Diagram InstallationTable 3.8 Reference Designator Definitions BAS-SVX49A-EN Installation Figure 3.7 P3 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-10 InstallationBAS-SVX49A-EN Figure 3.9 P4 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-11 3-12 InstallationBAS-SVX49A-EN Figure 3.11 P5 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-13 3-14 InstallationBAS-SVX49A-EN Installation 3.4.2 Wire and Cable AccessHazardous Voltage IMPORTANT NOTE Figure 3.15 P2 Panel Figure 3.16 P3 Panel Installation3-16 BAS-SVX49A-EN Figure 3.17 P4 Panel InstallationBAS-SVX49A-EN 3-17 Figure 3.18 P5 Panel Installation3-18 BAS-SVX49A-EN Installation 3.4.3 Wire Size 3.4.5 Terminal Tightening Torques 3.4.4 Wire Type RatingInstallation Non Bypass InstallationBypass HP KW Ground Wire Installation230 V AC Non Bypass Ground Wire Installation460 VAC Output Ground Wire Installation600 VAC Non Bypass 3.4.6 Input Line Connection 3.4.7 Motor WiringInstallation Hazardous Voltage 3.4.8 Grounding Earthing 3.4.9 Control WiringInstallation Field Wiring Installation 3.4.10Serial Communication Bus ConnectionProgramming Installation 3.4.11 Drive Control Terminals HAZARDOUS VOLTAGE 4 Start UpStart Up 4.1.1 Inspection Prior to Start Up 4.1.2 Start Up ProcedureHAZARDOUS VOLTAGE Start Up Start Up MOTOR START BAS-SVX49A-EN Start Up Electromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 Operation BAS-SVX49A-EN Electromechanical Bypass E 5.1.3 EMB2 Common Run/Stop 5.1.2 EMB2 Auto BypassAuto Bypass Function Setup Common Run/Stop Setup 5.1.5 EMB2 Overload 5.1.4 EMB2 Run PermissiveMOTOR DAMAGE Run Permissive Function Setup 5.1.8 EMB2 Fault Reporting 5.1.6 EMB2 Safety Interlock5.1.7 EMB2 Fire Mode Safety Interlock Function Setup Fault Reporting Function Setup 5.1.9 EMB2 SwitchesMode selector switch Electromechanical Bypass E 6.1Electronically Controlled Bypass ECB Operation 6 Electronically Controlled Bypass ECB Operation6.1.1 Overview 1 2 3 4 6.1.2 ECB Control CardElectronically Controlled B BAS-SVX49A-EN Figure 6.2 ECB Control Card Terminal ConnectionsElectronically Controlled Bypass ECB Opera- tion Input Conn Electronically Controlled BTerm Function 6.1.3 ECB Drive or Bypass Selection BAS-SVX49A-EN Electronically Controlled B130BX238.10 6.1.4 ECB Programming 6.1.6 ECB Mode of Operation 6.1.5 ECB Hand/OFF/AutoElectronically Controlled B General Information Par. No Mode of Operation SelectSelection Function 6.1.8 ECB Auto Bypass 6.1.7 Bypass Status Word Bit ExamplesAuto Bypass Function Setup Electronically Controlled B 6.1.10 ECB Overload 6.1.9 ECB Run PermissiveRun Permissive Function Setup Disable Run Permissive 6.1.12 ECB Common Run/Stop 6.1.11 ECB Safety InterlockSafety Interlock Function Setup Overload Function Setup 6.1.13 ECB Advanced Fire Mode 6.1.14 ECB Fault ReportingFire Mode Function Setup Fault Reporting Function Setup 6-14 Electronically Controlled BBAS-SVX49A-EN 7.1.1 Option Panel Alarm and Warnings 7 Start Up TroubleshootingStart Up Troubleshooting Code Symptom Start Up TroubleshootingSolution Table 7.3 Fault Table Solution SymptomPossible cause Test Symptom Start Up TroubleshootingSolution Possible cause 8.1.1 Dimensions 8 AppendixP2 BYPASS P3 BYPASS Appendix 8.1.2 Mechanical DiagramsFigure 8.1 P2 Bypass Figure 8.2 P2 Non-bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.3 P3 P4 P5 Bypass Figure 8.4 P3 P4 P5 Non-bypass AppendixBAS-SVX49A-EN Appendix 8.1.3 Typical Wiring DiagramsFigure 8.5 EMB2 with Control Relay, Part Figure 8.6 EMB2 with Control Relay, Part AppendixBAS-SVX49A-EN Figure 8.7 EMB2, Part AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.8 EMB2, Part Figure 8.9 ECB, Part Appendix8-10 BAS-SVX49A-EN Figure 8.10 ECB, Part AppendixBAS-SVX49A-EN 8-11 Figure 8.11 ECB with Control Relays, Part Appendix8-12 BAS-SVX49A-EN Figure 8.12 ECB with Control Relays, Part AppendixBAS-SVX49A-EN 8-13 Figure 8.13 Non-bypass Appendix8-14 BAS-SVX49A-ENPage 177R0253 MG14D122 *MG14D122