Introduction, Overview | Trane Vertical Bypass/Non Bypass Panel

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Trane Vertical Bypass/Non Bypass Panel, TR200 Introduction, Purpose of the Manual, Overview, Typical Bypass Operation

Contents

August Operators GuideTR200 Vertical Bypass/Non Bypass Panel BAS-SVX49A-EN UNINTENDED START SafetySafety Guidelines EQUIPMENT HAZARD 1 Introduction Contents2 Pre-installation 3 Installation 5 Electromechanical Bypass EMB2 Operation 4 Start Up6 Electronically Controlled Bypass ECB Operation 8 Appendix 7 Start Up Troubleshooting BAS-SVX49A-EN Contents 1.1.3 Typical Bypass Operation 1 Introduction1.1.1 Purpose of the Manual 1.1.2 Overview 1.3.3 Run Permissive in Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.2 Automatic Bypass 1.6 Disconnects 1.6.1 Main Disconnect 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.5.1 Control Transformer Introduction 1.6.2 Mode Selector Switch Non bypass 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features Introduction Drive fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Main fusing 2.1.1 Receiving Inspection 2 Pre-installation2.1.2 Pre-installationCheck 2.1.3 Installation Site Check 2.2.3 Corrosive Chemicals 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.2 Airborne Solids Installation 3 Installation3.1.1 Tools Required 3.1.2 Drive Fuses 600 V AC Installation230 V AC 460 V AC 3.2.3 Forklift 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.1.3 Internal Main Panel Fuses Figure 3.1 Proper Lifting Method 3.3 CoolingInstallation Figure 3.2 Side Cooling Clearance INDUCED VOLTAGE 3.4 Electrical InstallationProper Field Wiring and Grounding Required Hazardous Voltage Figure 3.4 Power Connections InstallationBAS-SVX49A-EN Figure 3.5 P2 Bypass Mechanical Layout Diagram InstallationTable 3.8 Reference Designator Definitions BAS-SVX49A-EN Installation Figure 3.7 P3 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-10 InstallationBAS-SVX49A-EN 3-11 InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram BAS-SVX49A-EN 3-12 InstallationBAS-SVX49A-EN 3-13 InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram BAS-SVX49A-EN 3-14 InstallationBAS-SVX49A-EN IMPORTANT NOTE 3.4.2 Wire and Cable AccessInstallation Hazardous Voltage BAS-SVX49A-EN InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel 3-16 3-17 InstallationFigure 3.17 P4 Panel BAS-SVX49A-EN BAS-SVX49A-EN InstallationFigure 3.18 P5 Panel 3-18 Installation 3.4.3 Wire Size 3.4.5 Terminal Tightening Torques 3.4.4 Wire Type RatingInstallation HP KW InstallationNon Bypass Bypass Non Bypass InstallationGround Wire 230 V AC Output InstallationGround Wire 460 VAC Non Bypass InstallationGround Wire 600 VAC Hazardous Voltage 3.4.7 Motor Wiring3.4.6 Input Line Connection Installation Field Wiring 3.4.9 Control Wiring3.4.8 Grounding Earthing Installation Installation 3.4.10Serial Communication Bus ConnectionProgramming Installation 3.4.11 Drive Control Terminals HAZARDOUS VOLTAGE 4 Start UpStart Up Start Up 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up HAZARDOUS VOLTAGE Start Up MOTOR START BAS-SVX49A-EN Start Up Electromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 Operation BAS-SVX49A-EN Electromechanical Bypass E Common Run/Stop Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Auto Bypass Function Setup Run Permissive Function Setup 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload MOTOR DAMAGE Safety Interlock Function Setup 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting 5.1.7 EMB2 Fire Mode Electromechanical Bypass E 5.1.9 EMB2 SwitchesFault Reporting Function Setup Mode selector switch 6.1Electronically Controlled Bypass ECB Operation 6 Electronically Controlled Bypass ECB Operation6.1.1 Overview 1 2 3 4 6.1.2 ECB Control CardElectronically Controlled B BAS-SVX49A-EN Figure 6.2 ECB Control Card Terminal ConnectionsElectronically Controlled Bypass ECB Opera- tion Function Electronically Controlled BInput Conn Term 6.1.3 ECB Drive or Bypass Selection BAS-SVX49A-EN Electronically Controlled B130BX238.10 6.1.4 ECB Programming General Information 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation Electronically Controlled B Function Mode of Operation SelectPar. No Selection Electronically Controlled B 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Auto Bypass Function Setup Disable Run Permissive 6.1.9 ECB Run Permissive6.1.10 ECB Overload Run Permissive Function Setup Overload Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Safety Interlock Function Setup Fault Reporting Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fire Mode Function Setup 6-14 Electronically Controlled BBAS-SVX49A-EN Code 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings Start Up Troubleshooting Table 7.3 Fault Table Start Up TroubleshootingSymptom Solution Test SymptomSolution Possible cause Possible cause Start Up TroubleshootingSymptom Solution P3 BYPASS 8 Appendix8.1.1 Dimensions P2 BYPASS Appendix 8.1.2 Mechanical DiagramsFigure 8.1 P2 Bypass Figure 8.2 P2 Non-bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.3 P3 P4 P5 Bypass Figure 8.4 P3 P4 P5 Non-bypass AppendixBAS-SVX49A-EN Appendix 8.1.3 Typical Wiring DiagramsFigure 8.5 EMB2 with Control Relay, Part Figure 8.6 EMB2 with Control Relay, Part AppendixBAS-SVX49A-EN Figure 8.7 EMB2, Part AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.8 EMB2, Part BAS-SVX49A-EN AppendixFigure 8.9 ECB, Part 8-10 8-11 AppendixFigure 8.10 ECB, Part BAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.11 ECB with Control Relays, Part 8-12 8-13 AppendixFigure 8.12 ECB with Control Relays, Part BAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.13 Non-bypass 8-14Page 177R0253 MG14D122 *MG14D122