Installation, 600 VAC, Non Bypass, Output, Input | Trane TR200

3-24
3-24								600 VAC
								600 VAC
					Non Bypass					Bypass
				Input		Output			Input				Output
			Panel (TR200) Non Bypass &												Ground Wire
	HP (KW)		Panel (TR200) Non Bypass &	Drive Disconnect				Disconnect Switch	Disconnect Switch		Circuit Breaker L1,		Single Motor		Ground Wire
	HP (KW)		Bypass	Drive Disconnect		Motor T1, T2, & T3		(w/o Fuses) UL508A	Fusible UL98 L1, L2,		Circuit Breaker L1,		Overload T1, T2, &		Torque lb-in (N-m)
			Bypass	Switch L1, L2, & L3		Motor T1, T2, & T3		(w/o Fuses) UL508A	Fusible UL98 L1, L2,		L2, & L3 Torque		Overload T1, T2, &		Torque lb-in (N-m)
				Switch L1, L2, & L3		Torque lb-in (N-m)		L1, L2, & L3 Torque	& L3 Torque lb-in		L2, & L3 Torque		T3 Torque lb-in
				Torque lb-in (N-m)		Torque lb-in (N-m)		L1, L2, & L3 Torque	& L3 Torque lb-in		lb-in (N-m)		T3 Torque lb-in
				Torque lb-in (N-m)				lb-in (N-m)	(N-m)		lb-in (N-m)		(N-m)
								lb-in (N-m)	(N-m)				(N-m)

	15	(11)		55	(6.2)	16	(1.8)	7 (.79)	17 (1.92)		62	(7)	24	(2.7)	40	(4.5)

	20	(15)	P2	55	(6.2)	16	(1.8)	7 (.79)	30	(3.3)	62	(7)	24	(2.7)	40	(4.5)

	25 (18.5)			55	(6.2)	16	(1.8)	7 (.79)	30	(3.3)	62	(7)	24	(2.7)	40	(4.5)

	30	(22)		55	(6.2)	40	(4.5)	7 (.79)	30	(3.3)	62	(7)	50	(5.6)	40	(4.5)

	40	(30)	P3	55	(6.2)	40	(4.5)	18 (2)	30	(3.3)	62	(7)	50	(5.6)	40	(4.5)

	50	(37)		55	(6.2)	40	(4.5)	18 (2)	120	(13.5)	62	(7)	50	(5.6)	40	(4.5)

	60	(45)	P4	55	(6.2)	88.5 (10)		55 (6.2)	120	(13.5)	62	(7)	50	(5.6)	40	(4.5)

	75	(55)		70	(7.9)	88.5 (10)		55 (6.2)	200	(22.5)	62	(7)	50	(5.6)	40	(4.5)
	75	(55)		70	(7.9)	88.5 (10)		55 (6.2)	200	(22.5)	62	(7)	50	(5.6)	40	(4.5)

	100 (75)		P5	200	(22.5)	124 (14)		200 (22.5)	200	(22.5)	200 (22.5)		275 (31)		40	(4.5)

	125 (90)			200	(22.5)	124 (14)		200 (22.5)	200	(22.5)	200 (22.5)		275 (31)		40	(4.5)
	125 (90)			200	(22.5)	124 (14)		200 (22.5)	200	(22.5)	200 (22.5)		275 (31)		40	(4.5)

Table 3.14 Tightening Torques, 600V

BAS-SVX49A-EN

Installation

Image 38

Trane TR200 specifications Installation, 600 VAC, Non Bypass, Output, Input, Ground Wire, Hp Kw, 14 Tightening Torques

Contents

BAS-SVX49A-EN Operators GuideTR200 Vertical Bypass/Non Bypass Panel August EQUIPMENT HAZARD SafetySafety Guidelines UNINTENDED START 3 Installation Contents2 Pre-installation 1 Introduction 6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 7 Start Up Troubleshooting 8 Appendix Contents BAS-SVX49A-EN 1.1.2 Overview 1 Introduction1.1.1 Purpose of the Manual 1.1.3 Typical Bypass Operation 1.3.2 Automatic Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.3 Run Permissive in Bypass 1.5.1 Control Transformer 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.6 Disconnects 1.6.1 Main Disconnect 1.6.2 Mode Selector Switch Introduction Introduction 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features Non bypass Main fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Drive fusing 2.1.3 Installation Site Check 2 Pre-installation2.1.2 Pre-installationCheck 2.1.1 Receiving Inspection 2.2.2 Airborne Solids 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.3 Corrosive Chemicals 3.1.2 Drive Fuses 3 Installation3.1.1 Tools Required Installation 460 V AC Installation230 V AC 600 V AC 3.1.3 Internal Main Panel Fuses 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.2.3 Forklift Figure 3.2 Side Cooling Clearance 3.3 CoolingInstallation Figure 3.1 Proper Lifting Method Hazardous Voltage 3.4 Electrical InstallationProper Field Wiring and Grounding Required INDUCED VOLTAGE BAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram Installation BAS-SVX49A-EN BAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 BAS-SVX49A-EN InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram 3-11 BAS-SVX49A-EN Installation3-12 BAS-SVX49A-EN InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram 3-13 BAS-SVX49A-EN Installation3-14 Hazardous Voltage 3.4.2 Wire and Cable AccessInstallation IMPORTANT NOTE 3-16 InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel BAS-SVX49A-EN BAS-SVX49A-EN InstallationFigure 3.17 P4 Panel 3-17 3-18 InstallationFigure 3.18 P5 Panel BAS-SVX49A-EN 3.4.3 Wire Size Installation Installation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques Bypass InstallationNon Bypass HP KW 230 V AC InstallationGround Wire Non Bypass 460 VAC InstallationGround Wire Output 600 VAC InstallationGround Wire Non Bypass Installation 3.4.7 Motor Wiring3.4.6 Input Line Connection Hazardous Voltage Installation 3.4.9 Control Wiring3.4.8 Grounding Earthing Field Wiring Programming 3.4.10Serial Communication Bus ConnectionInstallation 3.4.11 Drive Control Terminals Installation Start Up 4 Start UpHAZARDOUS VOLTAGE HAZARDOUS VOLTAGE 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up Start Up MOTOR START Start Up Start Up BAS-SVX49A-EN 5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 Operation Electromechanical Bypass E BAS-SVX49A-EN Auto Bypass Function Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Common Run/Stop Setup MOTOR DAMAGE 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload Run Permissive Function Setup 5.1.7 EMB2 Fire Mode 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting Safety Interlock Function Setup Mode selector switch 5.1.9 EMB2 SwitchesFault Reporting Function Setup Electromechanical Bypass E 6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Term Electronically Controlled BInput Conn Function 6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming Electronically Controlled B 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation General Information Selection Mode of Operation SelectPar. No Function Auto Bypass Function Setup 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Electronically Controlled B Run Permissive Function Setup 6.1.9 ECB Run Permissive6.1.10 ECB Overload Disable Run Permissive Safety Interlock Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Overload Function Setup Fire Mode Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fault Reporting Function Setup BAS-SVX49A-EN Electronically Controlled B6-14 Start Up Troubleshooting 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings Code Solution Start Up TroubleshootingSymptom Table 7.3 Fault Table Possible cause SymptomSolution Test Solution Start Up TroubleshootingSymptom Possible cause P2 BYPASS 8 Appendix8.1.1 Dimensions P3 BYPASS Figure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN 8-10 AppendixFigure 8.9 ECB, Part BAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.10 ECB, Part 8-11 8-12 AppendixFigure 8.11 ECB with Control Relays, Part BAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.12 ECB with Control Relays, Part 8-13 8-14 AppendixFigure 8.13 Non-bypass BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253