Manuals / Turbo Chef Technologies / Kitchen Appliance / Oven

Turbo Chef Technologies 3240 manual Gear Drive Assembly Detail

Models: 3240

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A - 1 0 APPENDIX A - REPLACING OVEN COMPONENTS

A - 1 0 APPENDIX A - REPLACING OVEN COMPONENTS

Gear Drive Assembly Detail

Panel, Conveyor Drive

Weldment, Shaft,

Internal Drive

Sprocket, 1” Bore

Spur Gear, 2.75 PD,

1/2-inch Bore

Nutplate, Drive Bracket

Weldment, Bracket, Split Belt

Geared Hub

Spur Gear, 3.5 PD, 5/8-inch Bore

Gear Drive, Dual Belt

Plate, Conveyor Drive, Double

Nutplate, Drive Bracket

Weldment, Bracket,

Single Drive

Collar, 5/8-inch Shaft

Gear Drive, Single Belt

Bolt Retainer Bracket

Panel, Conveyor Drive

Weldment, Shaft,

Internal Drive

Spur Gear, 3.5 PD,

5/8-inch Bore

Image 84

Turbo Chef Technologies 3240 manual Gear Drive Assembly Detail, A - 1 0 APPENDIX A - REPLACING OVEN COMPONENTS

Contents

Service Manual F O R T H E T U R B O C H E F 3240 H I G H H C O N V EYO R OV E NAccelerating the World of Cooking TM Page 800.90TURBO or +1 For further information, callPLEASE CAREFULLY READ THIS MANUAL AND RETAIN IT FOR FUTURE REFERENCE Safety Instructions Specifications and StartupCleaning Standard Oven OperationOven Modes Oven SystemsTroubleshooting SchematicsAppendix A - Replacing Oven Components Important Safety Information - Please Read First General Safety InformationPreventing Oven Damage i S A F ET Y INSTRUC TIONSPower Cord Replacement Reducing Fire RiskGrounding Instructions S A F ET Y INSTRUC TIONSThis page intentionally left blank i i i S A F ET Y INSTRUC TIONSSpecifications and Startup Page Overview Dimensions Power SpecificationsCertifications Oven ConstructionGas Setup Reading the Incoming Gas Pressure StaticReading the Gas Pressure at 100% Flame Reading the Gas Pressure at Minimum Flame Reading the Operating Gas PressureConfirming Proper Closure of all Taps 4 S P E C I F I CATIONS AND STARTUPCleaning Page Cleaning the Oven Daily Cleaning ProceduresSupplies and Equipment Deep Cleaning Procedures Step 7 Remove and Clean the Conveyor requires TWO people Step 8 Remove and Clean the Lower End PanelsStep 9 Remove and Clean the Upper Nozzle Plate Step 10 Remove and Clean the Right and Left Lower Air DivertersStep 12 Clean the Oven Interior Step 13 Reinstall the Oven ComponentsStep 14 Clean the Oven Exterior 8 C L E A N I N GStandard Oven Operation Page Oven Controls 1. Display4. Back/Off Key 2. Soft KeysCooking a Product Mode 3 Lighting Mode 4 WarmingMode 5 Soaking Mode 6 CookingEditing a Cooking Profile L1 L2 L3R1 R2 R3 The up key increases bake time in 5-second increments This page intentionally left blank 1 4 S TA N DARD OVEN OPERATIONOven Modes Page The Config Mode Smart Card ScreenUpdating the Firmware Setup Mode Accessing the Fault Count ScreenChanging the Display Temperature Accessing the Setup ModeTest Mode Changing the Display LanguageInfo Screen Accessing the Burner Control Screen Viewing the Status IndicatorsAccessing the Belt Control Screen Manipulating the Top and BottomEntering a New Serial Number Erasing all Oven Settings Initiating a Burn-In TestViewing the Serial Number Clearing the Fault CountsOven Systems Page The Control System Testing Procedureand the contacts open. When the contacts open 4. If the coil resistance is incorrect, replace theThe K4 relay uses the normally closed contacts The Conveyor System 2 4 OVEN SYSTEMS The Blower System The Burner System Figure 32 Burner Transformer Wires5. Check for 24 VAC leaving the ignition module see Figure 35, page 2. Remove the flame signal ground wire from the flame signal ground wireend of the flame signal ground wire connect flame signal ground wire terminalTroubleshooting Page Overview of Troubleshooting Fault Code Descriptions3 0 T RO U B L E S H O OT I N G Fault Code Troubleshooting Troubleshooting F1BLOWER FAULT Blower FailureTroubleshooting F2 LOW COOK TEMP Low Temp During Cook correctly installed pagespage 24 for resistance/ temperature chart Troubleshoot the blowers pageThis page intentionally left blank T RO U B L E S H O OT I N GTroubleshooting F3 NO FLAME Flameout when unit is sparking?Reset the gas pressure page connectionswitch closed? Check the wiringadjusted correctly Inspect and if needed, replace the burner assembly page A-14Troubleshooting F5 CC OVER TEMP CC Over Temp Replace the I/O control board page A-8Troubleshooting F6 EC OVER TEMP EC Over Temp Clean the air filters pageTroubleshooting F7 RTD FAULT RTD Failure Troubleshooting F8 HIGH LIMIT TRIPPED High Limit TripTroubleshooting F9 BELT FAULT Total Belt Run Failure Correct wiring page 45. NOCheck that the CMSC Replace needed parts page A-8Troubleshooting F10 Air Pressure Switch Fault Are all the contactsformer have line voltage thermostat closed?Non-Fault Code Troubleshooting Troubleshooting Cooling System IssueTroubleshooting Food Not Cooking Properly Troubleshooting No Display - Screen is Blank Does the keypad beep when aIs wiring from the Is the 24 VDC powerThis page intentionally left blank 4 4 T RO U B L E S H O OT I N GSchematics Page S CH E MATI CS 46 S C H E MATI C S SCHE MAT ICS Page Appendix A - Replacing Oven Components Page Replacing Oven Components A APPENDIX A - REPLACING OVEN COMPONENTSA - 2 APPENDIX A - REPLACING OVEN COMPONENTS Conveyor Belt Kit, 70/30 Split, Right to LeftGas Pipe, 8” Between Stacked Ovens Only Gas Pipe, 10” Single or Lower Oven OnlyRight End Bell First Open or Remove ThisA - 4 APPENDIX A - REPLACING OVEN COMPONENTS This page intentionally left blank APPENDIX A - REPLACING OVEN COMPONENTSReplacing Items - No Panel Removal Required A APPENDIX A - REPLACING OVEN COMPONENTS Part NumberHardware Description Hardware PartReplacing Items - Right End Bell A APPENDIX A - REPLACING OVEN COMPONENTS Part NumberHardware Description Hardware PartGear Drive Assembly Detail A - 1 0 APPENDIX A - REPLACING OVEN COMPONENTSAPPENDIX A - REPLACING OVEN COMPONENTS Part NumberHardware Description Hardware PartReplacing Items - Left End Bell APPENDIX A - REPLACING OVEN COMPONENTS Part NumberHardware Description Hardware PartBurner Assembly Detail Replacing Items - Burner Compartment CoverReplacing Items - Multiple Panel Removal Required Page Page For service or information Customer Service at 800.90T U R B O or+1 214-379-6000 or Your Authorized Distributor Accelerating the World of Cooking TM