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Turbo Chef Technologies
3240 manual Troubleshooting
Models:
3240
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Troubleshooting
Specs
Install
Error messages
page 24 for resistance/ temperature chart
Power Cord Replacement
Dimension
The Config Mode
Burner Transformer Wires
Reset the gas pressure page
Page 49
Image 49
Troubleshooting
Page 48
Page 50
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Image 49
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Contents
F O R T H E T U R B O C H E F 3240 H I G H H C O N V EYO R OV E N
Service Manual
Accelerating the World of Cooking TM
Page
For further information, call
800.90TURBO or +1
PLEASE CAREFULLY READ THIS MANUAL AND RETAIN IT FOR FUTURE REFERENCE
Specifications and Startup
Safety Instructions
Cleaning
Standard Oven Operation
Oven Systems
Oven Modes
Schematics
Troubleshooting
Appendix A - Replacing Oven Components
General Safety Information
Important Safety Information - Please Read First
Preventing Oven Damage
i S A F ET Y INSTRUC TIONS
Reducing Fire Risk
Power Cord Replacement
Grounding Instructions
S A F ET Y INSTRUC TIONS
i i i S A F ET Y INSTRUC TIONS
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Specifications and Startup
Page
Overview
Power Specifications
Dimensions
Certifications
Oven Construction
Reading the Incoming Gas Pressure Static
Gas Setup
Reading the Gas Pressure at 100% Flame
Reading the Operating Gas Pressure
Reading the Gas Pressure at Minimum Flame
Confirming Proper Closure of all Taps
4 S P E C I F I CATIONS AND STARTUP
Cleaning
Page
Daily Cleaning Procedures
Cleaning the Oven
Supplies and Equipment
Deep Cleaning Procedures
Step 8 Remove and Clean the Lower End Panels
Step 7 Remove and Clean the Conveyor requires TWO people
Step 9 Remove and Clean the Upper Nozzle Plate
Step 10 Remove and Clean the Right and Left Lower Air Diverters
Step 13 Reinstall the Oven Components
Step 12 Clean the Oven Interior
Step 14 Clean the Oven Exterior
8 C L E A N I N G
Standard Oven Operation
Page
1. Display
Oven Controls
4. Back/Off Key
2. Soft Keys
Cooking a Product
Mode 4 Warming
Mode 3 Lighting
Mode 5 Soaking
Mode 6 Cooking
L1 L2 L3
Editing a Cooking Profile
R1 R2 R3
The up key increases bake time in 5-second increments
1 4 S TA N DARD OVEN OPERATION
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Oven Modes
Page
Smart Card Screen
The Config Mode
Updating the Firmware
Accessing the Fault Count Screen
Setup Mode
Changing the Display Temperature
Accessing the Setup Mode
Changing the Display Language
Test Mode
Info Screen
Viewing the Status Indicators
Accessing the Burner Control Screen
Accessing the Belt Control Screen
Manipulating the Top and Bottom
Entering a New Serial Number
Initiating a Burn-In Test
Erasing all Oven Settings
Viewing the Serial Number
Clearing the Fault Counts
Oven Systems
Page
Testing Procedure
The Control System
4. If the coil resistance is incorrect, replace the
and the contacts open. When the contacts open
The K4 relay uses the normally closed contacts
The Conveyor System
2 4 OVEN SYSTEMS
The Blower System
Figure 32 Burner Transformer Wires
The Burner System
5. Check for 24 VAC leaving the ignition module see Figure 35, page
the flame signal ground wire
2. Remove the flame signal ground wire from
end of the flame signal ground wire
connect flame signal ground wire terminal
Troubleshooting
Page
Fault Code Descriptions
Overview of Troubleshooting
3 0 T RO U B L E S H O OT I N G
Troubleshooting F1BLOWER FAULT Blower Failure
Fault Code Troubleshooting
correctly installed pages
Troubleshooting F2 LOW COOK TEMP Low Temp During Cook
page 24 for resistance/ temperature chart
Troubleshoot the blowers page
T RO U B L E S H O OT I N G
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when unit is sparking?
Troubleshooting F3 NO FLAME Flameout
Reset the gas pressure page
connection
Check the wiring
switch closed?
adjusted correctly
Inspect and if needed, replace the burner assembly page A-14
Replace the I/O control board page A-8
Troubleshooting F5 CC OVER TEMP CC Over Temp
Clean the air filters page
Troubleshooting F6 EC OVER TEMP EC Over Temp
Troubleshooting F8 HIGH LIMIT TRIPPED High Limit Trip
Troubleshooting F7 RTD FAULT RTD Failure
Correct wiring page 45. NO
Troubleshooting F9 BELT FAULT Total Belt Run Failure
Check that the CMSC
Replace needed parts page A-8
Are all the contacts
Troubleshooting F10 Air Pressure Switch Fault
former have line voltage
thermostat closed?
Troubleshooting Cooling System Issue
Non-Fault Code Troubleshooting
Troubleshooting Food Not Cooking Properly
Does the keypad beep when a
Troubleshooting No Display - Screen is Blank
Is wiring from the
Is the 24 VDC power
4 4 T RO U B L E S H O OT I N G
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Schematics
Page
S CH E MATI CS
46 S C H E MATI C S
SCHE MAT ICS
Page
Appendix A - Replacing Oven Components
Page
A APPENDIX A - REPLACING OVEN COMPONENTS
Replacing Oven Components
Conveyor Belt Kit, 70/30 Split, Right to Left
A - 2 APPENDIX A - REPLACING OVEN COMPONENTS
Gas Pipe, 8” Between Stacked Ovens Only
Gas Pipe, 10” Single or Lower Oven Only
First Open or Remove This
Right End Bell
A - 4 APPENDIX A - REPLACING OVEN COMPONENTS
APPENDIX A - REPLACING OVEN COMPONENTS
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Replacing Items - No Panel Removal Required
Part Number
A APPENDIX A - REPLACING OVEN COMPONENTS
Hardware Description
Hardware Part
Replacing Items - Right End Bell
Part Number
A APPENDIX A - REPLACING OVEN COMPONENTS
Hardware Description
Hardware Part
A - 1 0 APPENDIX A - REPLACING OVEN COMPONENTS
Gear Drive Assembly Detail
Part Number
APPENDIX A - REPLACING OVEN COMPONENTS
Hardware Description
Hardware Part
Replacing Items - Left End Bell
Part Number
APPENDIX A - REPLACING OVEN COMPONENTS
Hardware Description
Hardware Part
Replacing Items - Burner Compartment Cover
Burner Assembly Detail
Replacing Items - Multiple Panel Removal Required
Page
Page
Customer Service at 800.90T U R B O or
For service or information
+1 214-379-6000 or Your Authorized Distributor
Accelerating the World of Cooking TM