Emerson FPC Junction Box Installation, Main input junction box electrical connections 4 wire

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Installation Instructions

1.3.2Junction Box Installation

Main input (power) and low-voltage (control) junction boxes are available for the Liebert FPC to sim- plify customer connections.

The junction boxes, if used, can either be shipped with the system or can be advance-shipped for installation during the roughing-in stage of new construction.

Liebert supplies flexible, 10-foot-long (3m) conduit with cables for connecting the junction boxes to the unit. The junction boxes should be installed a maximum of 8 ft. (2.4m) from the feeder entrance of the unit.

Liebert recommends centering the junction boxes under a floor tile that is easily removed.

Junction box connections must be installed in compliance with the NEC and all other applicable codes.

! WARNING

Verify that incoming line voltage (power) and low-voltage (control) circuits are de-energized and locked out before installing cables or making any connections in the junction box.

Typical junction box connections are shown in Figure 16 and described in 1.3 - Power and Control Wiring.

Table 6 Main input junction box electrical connections (4 wire)

Junction Box Size

 

Inches (mm)

Electrical Connections

 

 

27 x 14 x 6

400A 3 pole power block with 1/2 -13 studs on 1-3/4" (44mm) centers

(686 x 356 x 152)

750A ground busbar with two sets of 3/8 - 16 studs on 1.75” centers

35 x 22 x 6

750A phase busbars with 1/2 -13 studs on 1-3/4" (44mm) centers

(889 x 559 x 152)

750A ground busbar with two sets of 3/8 -16 studs on 1-3/4" (44mm) centers

Table 7

Main input junction box without transformer electrical connections (5 wire)

 

 

Junction Box Size

 

Inches (mm)

Electrical Connections

 

27 x 14 x 6

400A 3 pole power block with 1/2 -13 studs on 1-3/4" (44mm) centers

 

750A neutral busbar with two sets of 1/2 -13 studs on 1-3/4" (44mm) centers

(686 x 356 x 152)

750A ground busbar with two sets of 3/8–16 studs on 1-3/4" (44mm) centers

 

 

 

 

 

 

35 x 22 x 6

750A phase busbars with 1/2 -13 studs on 1.75” centers

 

1500A neutral busbar with two sets of 1/2 -13 studs on 1-3/4" (44mm) centers

(889 x 559 x 152)

750A ground busbar with two sets of 3/8 - 16 studs on 1-3/4" (44mm) centers

 

 

 

 

 

Dimensions are given on the drawings furnished with the unit. Typical dimensions of the junction boxes are as follows:

Table 8 Low-voltage (control) junction box dimensions, typical

Width, inches (mm)

 

8 (203)

 

 

 

 

 

Length, inches (mm)

 

10 (254)

 

 

 

 

 

Height, inches (mm)

 

4 (102)

 

 

 

 

 

Table 9

Main input (power) junction box dimensions, typical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input Voltage

 

 

Unit kVa

 

 

 

 

 

 

 

 

 

208-240V

 

380-415V

480-600V

 

 

 

 

 

15-100 kVA, L x W x H, inches (mm)

 

27 x 14 x 6 (686 x 356 x (152)

 

 

 

 

 

 

 

 

 

125-150 kVA, L x W x H, inches (mm)

35 x 22 x 6

 

27 x 14 x 6 (686 x 356 x (152)

(889 x 559 x 152)

 

 

 

 

 

 

 

200 kVA, L x W x H, inches (mm)

N/A

 

27 x 14 x 6 (686 x 356 x (152)

225 kVA, L x W x H, inches (mm)

N/A

 

35 x 22 x 6

27 x 14 x 6

 

(889 x 559 x 152)

(686 x 356 x (152)

 

 

 

 

 

 

 

300 kVA, L x W x H, inches (mm)

N/A

 

35 x 22 x 6 (889 x 559 x 152)

14

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Contents Liebert FPC Page Table of Contents Figures Important Safety Instructions Unpacking and Installation Unpacking and Preliminary InspectionHandling Considerations Inch cabinet weight Front Footprint and Floor cable accessCutout Dimensions cooling airflow FrontUnit Preparation Location ConsiderationsSee Notes 2 Front and rear access is required. See Notes 1 Liebert FPC heat outputFull Load Heat Output Unit kVA BTU/Hr kW Floor Pedestal Installation Floor pedestal detailsInput Power Connections Additional Distribution Mounting & WiringPower and Control Wiring Liebert FDC Distribution MountingElectrical connection location for 23 584mm cabinet FPC15000 Rev FPC15002 Rev Suggested minimum input wire size data Main input circuit breaker interrupting rating Low-voltage control junction box dimensions, typical Junction Box InstallationMain input junction box electrical connections 4 wire Main input power junction box dimensions, typicalSystem Grounding Equipment GroundingMinimum grounding electrode conductor size AWG Signal Reference GridGrounding Electrode Conductor for FPCs With Transformer Output VoltageTypical Liebert FPC With transformer grounding arrangement SystemTypical Liebert FPC without transformer groundingOutput Power Connections Liebert FPC Unit EPO Liebert FPC+24VDC MainWiring Low Voltage Terminal StripFactory Typical control wiring for units with monitoring Optional Customer Alarm Inputs SummaryInternal Inspection ChecklistsWarranty StartupBranch circuit breaker torque specifications Torque specifications, generalPanelboard main circuit breaker torque specifications Terminal block compression lug torque specificationsInspection Unit Serial Number Unit Model Number DateStartup Monitoring System Check-Out Customer Alarms Normal System Turn on Startup ProceduresNormal System Shutdown Manual RestartBasic Monitor Panel Units Without Monitoring Power Monitor PanelAlarm Present/Silence FPC16000Operating Instructions Ascii interface default parameters RS-232 Ascii port customer commandsParameter Default Monitored parameters data definitions Field # Data item UnitsInspection and Cleaning RepairInspection Schedule Page Ti n Ne tIti That