Liebert XDP user manual Figures

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FIGURES

Figure i Model number nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover Figure 1 Liebert XDP components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Figure 2 Tie-down brackets and lag bolts to be removed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Figure 3 Removing pallet boards for piano jack insertion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 4 Liebert XDP strapped to piano jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 5 Remove remaining lag bolts from one runner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 6 Remove runner from pallet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 7 Sliding pallet from under Liebert XDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 8 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 9 Piping access points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Figure 10 Front view of Liebert XDP and electrical enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 11 Electrical enclosure knockout locations for field wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Figure 12 High voltage connections—60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Figure 13 High voltage connections—50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 14 Electrical enclosure knockout locations for Extra Low Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 15 Liebert XDP extra low voltage field connections points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Figure 16 Piping arrangement for Liebert XDP/Liebert XDC used with Liebert XD cooling modules . . . . 12 Figure 17 Bypass flow controller details, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 18 Bypass flow controller arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 19 Bypass flow controller piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 20 General piping details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Figure 21 System R-134a liquid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 22 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

TABLES

Table 1 Liebert XDP dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Table 2 Unit piping outlet connection sizes, inches, OD Cu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Table 3 Supply, return pipe sizes for refrigerant loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Table 4 Bypass flow controllers for a Liebert XDP-based system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Table 5 Liebert XDP pump light indicator—208V and 400V units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Table 6 System refrigerant charge for the supply and return mains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 7 R-134a refrigerant charge for hard-piped connector lines to and from any model

Liebert XDH/Liebert XDO/Liebert XDV/Liebert XDCF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 8 R-134a refrigerant charge for Flex Pipe connector lines to and from any model

Liebert XDO/Liebert XDH/Liebert XDV/Liebert XDCF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 9 System R-134a charge for a Liebert XDP with any model Liebert XDH/Liebert

XDO/Liebert XDV/Liebert XDCF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Table 10 Calculating refrigerant charge—example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Table 11 Worksheet to calculate refrigerant charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Table 12 User interface keypad functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Table 13 Setpoint functions, default values and allowable ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Table 14 Setup operation functions default values and allowable ranges.. . . . . . . . . . . . . . . . . . . . . . . . . . 23 Table 15 Liebert XDP DIP switches and factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Table 16 Troubleshooting the XDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Table 17 Liebert XDP160 specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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Contents Liebert XDP Example XDP160A General Safety GuidelinesFluorinated Greenhouse Gas Requirements-European Union Pumping Place holder Revision Unit Redundancy Level LiebertTable of Contents Specifications Alarm Descriptions and SolutionsFigures Page Equipment Inspection General Product InformationProduct Description Product/System DescriptionRemoval from Skid Equipment HandlingHandling With Skid Liebert XDP strapped to piano jack Removing pallet boards for piano jack insertionSlide this runner away From the Liebert XDP Removing Piano JacksPositioning the Liebert XDP Liebert XDP dimensionsMechanical Considerations Model Pipe Connection Point 50/60 Hz Unit piping outlet connection sizes, inches, OD CuElectrical Information High Voltage Connections Connecting High-Voltage CablesElectrical enclosure knockout locations for field wiring High voltage connections-50Hz Extra Low Voltage ELV ConnectionsField Connections-Optional for All Units Field Connections-All UnitsConnection Sizes European Union Fluorinated Greenhouse Gas RequirementsPiping Recommended Pipe SizeLiebert XDP Interconnection with Liebert XD Cooling Modules Piping Installation MethodBypass Flow Controller Bypass flow controllers for a Liebert XDP-based systemBypass flow controller arrangement Bypass flow controller details, dimensionsPiping Details-Shut-Off/Isolation Valves Piping Installation MethodPiping Mains Evacuation and Leak CheckChecklist for Proper Installation Indicator Lights Description Green Red Checklist for Liebert XDP StartupLiebert XDP pump light indicator-208V and 400V units System R-134a liquid level Filling the Pumped Circuit-R-134aReturn Line Diameter System refrigerant charge for the supply and return mainsReturn Line Diameter 5/8 Calculating refrigerant charge-example Calculating Refrigerant Charge-ExampleWorksheet to calculate refrigerant charge Total 293Microprocessor Control Feature OverviewDisplay User interface keypad functionsViewing or Changing Settings Feature OverviewControls Main MenuAlarm History Active AlarmsSetpoints MIN Temp SPRestart Time Delay Setup OperationDegrees Pump Start TDPump Wait TD Liebert XDP DIP switches and factory settingsPump OFF TD Lead PumpValve Time Password Security-SETPT Password and Service PasswordChange Password-SETPT Password Alarm Enable Change Password-SERVICE PasswordAlarm Time Delay COM Alarm EnableCustom Text Custom AlarmsDiagnostics Alarm Descriptions and Solutions Alarm DescriptionsEnable or Disable Alarms Red and Green Lamp IndicatorsAlter Alarm Settings System Shutdown Causes Troubleshooting the XDP TroubleshootingFluorinated Greenhouse Gas Requirements MaintenanceLiebert XDP160 specifications SpecificationsIti Ne tTi n That