Liebert XDP user manual Equipment Handling, Handling With Skid, Removal from Skid

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Product Description

1.3Equipment Handling

! WARNING

Risk of unit falling over. Can cause injury or death.

The Liebert XDP is top-heavy. Use extreme caution and care when moving and installing this unit.

NOTE

Personnel should be properly trained and certified to move and rig equipment.

1.3.1Handling With Skid

Always keep the unit upright, indoors and protected from damage.

If possible, transport the unit using a forklift truck. Otherwise use a crane with belts or cables. In either case, do NOT press on the top edges of the packaging.

If using a forklift, make sure the forks (if adjustable) are spread to the widest allowable distance to still fit under the skid.

When moving the skidded unit with a forklift truck, do not lift the unit any higher than

6" (152mm) off the ground. If circumstances require the unit to be lifted higher than 6" (152mm), great care must be exercised and all by-standing personnel are to be no closer than 20 feet (6m) from the lift point of the unit.

! CAUTION

Risk of structural interference. Can cause equipment or building damage.

While on the skid, the unit is too tall (83" [2108mm] overall height) to fit through a standard doorway. Any attempt to move the unit, while skidded, through a standard doorway will cause damage to the unit and to the building.

1.3.2Removal from Skid

Liebert recommends using dual hand trucks or a similar method to remove the Liebert XDP from the skid. This is to ensure that both ends of the unit are firmly secure and to provide a good means of unit mobility.

1.Always keep the unit upright, indoors and protected from possible damage.

2.Remove the exterior packaging. Leave the plastic bag over the Liebert XDP until the unit has been moved to its final location. The bag will protect the painted panels against scuffing.

3.Remove two (2) corner tie-down brackets from one side of the unit, on a non-runner notch side of the pallet. Remove eight (8) lag bolts from two (2) end deck boards on the same end where the tie-down brackets were removed (refer to Figure 2).

Figure 2 Tie-down brackets and lag bolts to be removed

Remove these 4 lag bolts to free deck boards

Remove these 2 tie-down brackets

Remove these 4 lag bolts to free deck boards

2

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Contents Liebert XDP General Safety Guidelines Example XDP160AFluorinated Greenhouse Gas Requirements-European Union Pumping Place holder Revision Unit Redundancy Level LiebertTable of Contents Alarm Descriptions and Solutions SpecificationsFigures Page General Product Information Equipment InspectionProduct Description Product/System DescriptionRemoval from Skid Equipment HandlingHandling With Skid Removing pallet boards for piano jack insertion Liebert XDP strapped to piano jackRemoving Piano Jacks Slide this runner away From the Liebert XDPPositioning the Liebert XDP Liebert XDP dimensionsMechanical Considerations Unit piping outlet connection sizes, inches, OD Cu Model Pipe Connection Point 50/60 HzConnecting High-Voltage Cables Electrical Information High Voltage ConnectionsElectrical enclosure knockout locations for field wiring Extra Low Voltage ELV Connections High voltage connections-50HzField Connections-All Units Field Connections-Optional for All UnitsEuropean Union Fluorinated Greenhouse Gas Requirements Connection SizesPiping Recommended Pipe SizePiping Installation Method Liebert XDP Interconnection with Liebert XD Cooling ModulesBypass Flow Controller Bypass flow controllers for a Liebert XDP-based systemBypass flow controller details, dimensions Bypass flow controller arrangementPiping Installation Method Piping Details-Shut-Off/Isolation ValvesPiping Mains Evacuation and Leak CheckChecklist for Proper Installation Indicator Lights Description Green Red Checklist for Liebert XDP StartupLiebert XDP pump light indicator-208V and 400V units Filling the Pumped Circuit-R-134a System R-134a liquid levelReturn Line Diameter System refrigerant charge for the supply and return mainsReturn Line Diameter 5/8 Calculating Refrigerant Charge-Example Calculating refrigerant charge-exampleWorksheet to calculate refrigerant charge Total 293Feature Overview Microprocessor ControlDisplay User interface keypad functionsFeature Overview Viewing or Changing SettingsControls Main MenuActive Alarms Alarm HistorySetpoints MIN Temp SPSetup Operation Restart Time DelayDegrees Pump Start TDLiebert XDP DIP switches and factory settings Pump Wait TDPump OFF TD Lead PumpValve Time Password Security-SETPT Password and Service PasswordChange Password-SETPT Password Change Password-SERVICE Password Alarm EnableAlarm Time Delay COM Alarm EnableCustom Text Custom AlarmsDiagnostics Alarm Descriptions Alarm Descriptions and SolutionsEnable or Disable Alarms Red and Green Lamp IndicatorsAlter Alarm Settings System Shutdown Causes Troubleshooting Troubleshooting the XDPMaintenance Fluorinated Greenhouse Gas RequirementsSpecifications Liebert XDP160 specificationsNe t ItiTi n That