Liebert user manual Checklist for Liebert XDP Startup, Indicator Lights Description Green Red

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Checklist for Liebert XDP Startup

3.0CHECKLIST FOR LIEBERT XDP STARTUP

! CAUTION

Risk of piping and component rupture. May cause injury or equipment damage.

Closing service valves may isolate liquid refrigerant, causing high pressure and rupture of piping. Do not close valves without following recommended procedures for repair, maintenance and replacement of components. Install pressure relief valves in field piping that may become isolated by service valves.

NOTE

Before any action that could cause a disturbance in the Liebert XD system’s cooling function is begun, the facility manager MUST be informed. In addition, after the action is taken and the work is finished, the facility manager MUST be informed

1.Verify that bypass flow controllers were installed (if applicable), see Table 4.

2.Check all isolation ball valves in the Liebert XDP and Liebert XD cooling module and verify that all are open.

3.Check rotation of the Liebert XDP’s pumps.

On 460V units only, use the rotation device provided—this device must be held against the pump housing—at the inspection screw prior to energizing the pumps—counterclockwise indi- cates proper rotation; clockwise indicates incorrect rotation.

On 208V units only, view the LED indicator on the pump—Green indicates proper rotation; Green and Red indicate incorrect rotation.

Table 5

Liebert XDP pump light indicator—208V and 400V units

 

 

 

Indicator Lights

Description

 

 

Green

Red

 

 

 

 

Off

Off

The electricity supply has been switched off or the pump has been cut out by the thermal switch.

 

 

 

On

Off

The electricity supply has been switched on. Normal operation.

 

 

 

On

On

The electricity supply has been switched on. The direction of rotation is wrong.

 

 

 

4.Check rotation of fans on Liebert XD cooling module units.

5.Verify that air is being discharged into the cold aisle.

6.Confirm that the total calculated refrigerant R-134a amount has been properly charged into the system (see 3.1 - Filling the Pumped Circuit—R-134a).

7.Confirm that the remote temperature/humidity sensor provided has been installed in the correct location.

The correct location is near the return side of a main air mover, such as a Liebert Deluxe System/3. If more than one Liebert XDP is installed, use a different location for each remote sen- sor for best temperature/humidity calculation.

The Liebert XDP system is now ready to be turned ON.

1.Turn On all of the Liebert XD cooling module fans.

2.Turn the Liebert XDP On via its user interface (I/O button). Allow the system to attempt to start for at least 2 minutes.

If the Liebert XDP pump cannot maintain flow and continues to switch over due to starting diffi- culties, proceed to Step 4 and refer to 6.0 - Troubleshooting.

3.If constant flow is established, wait until the Liebert XDP has been operating for 10-15 minutes, then verify that the refrigerant level in the receiver sight glass is between the second and third level (see Figure 21). Add or remove charge, if necessary.

4.Check pressure differential functionality:

The Liebert XDP system should be On. If it is Off:

a.Turn On the Liebert XD cooling module fans

b.Turn the Liebert XDP On via user interface (I/O button).

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Contents Liebert XDP Fluorinated Greenhouse Gas Requirements-European Union General Safety GuidelinesExample XDP160A Pumping Place holder Revision Unit Redundancy Level LiebertTable of Contents Alarm Descriptions and Solutions SpecificationsFigures Page Product Description General Product InformationEquipment Inspection Product/System DescriptionHandling With Skid Equipment HandlingRemoval from Skid Removing pallet boards for piano jack insertion Liebert XDP strapped to piano jackRemoving Piano Jacks Slide this runner away From the Liebert XDPMechanical Considerations Liebert XDP dimensionsPositioning the Liebert XDP Unit piping outlet connection sizes, inches, OD Cu Model Pipe Connection Point 50/60 HzConnecting High-Voltage Cables Electrical Information High Voltage ConnectionsElectrical enclosure knockout locations for field wiring Extra Low Voltage ELV Connections High voltage connections-50HzField Connections-All Units Field Connections-Optional for All UnitsPiping European Union Fluorinated Greenhouse Gas RequirementsConnection Sizes Recommended Pipe SizeBypass Flow Controller Piping Installation MethodLiebert XDP Interconnection with Liebert XD Cooling Modules Bypass flow controllers for a Liebert XDP-based systemBypass flow controller details, dimensions Bypass flow controller arrangementPiping Mains Piping Installation MethodPiping Details-Shut-Off/Isolation Valves Evacuation and Leak CheckChecklist for Proper Installation Liebert XDP pump light indicator-208V and 400V units Checklist for Liebert XDP StartupIndicator Lights Description Green Red Filling the Pumped Circuit-R-134a System R-134a liquid levelReturn Line Diameter 5/8 System refrigerant charge for the supply and return mainsReturn Line Diameter Worksheet to calculate refrigerant charge Calculating Refrigerant Charge-ExampleCalculating refrigerant charge-example Total 293Display Feature OverviewMicroprocessor Control User interface keypad functionsControls Feature OverviewViewing or Changing Settings Main MenuSetpoints Active AlarmsAlarm History MIN Temp SPDegrees Setup OperationRestart Time Delay Pump Start TDPump OFF TD Liebert XDP DIP switches and factory settingsPump Wait TD Lead PumpChange Password-SETPT Password Password Security-SETPT Password and Service PasswordValve Time Alarm Time Delay Change Password-SERVICE PasswordAlarm Enable COM Alarm EnableDiagnostics Custom AlarmsCustom Text Alarm Descriptions Alarm Descriptions and SolutionsAlter Alarm Settings Red and Green Lamp IndicatorsEnable or Disable Alarms System Shutdown Causes Troubleshooting Troubleshooting the XDPMaintenance Fluorinated Greenhouse Gas RequirementsSpecifications Liebert XDP160 specificationsTi n Ne tIti That