Liebert XDP Piping Details-Shut-Off/Isolation Valves, Piping Installation Method, Piping Mains

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Piping

2.5Piping Details—Shut-Off/Isolation Valves

To allow for maintenance of the Liebert XDP, isolation valves must be installed on the chilled water circuit (see Figure 20).

Figure 20 General piping details

Return

Supply Return

Supply

Liebert

XDP A

Liebert

XDP B

Floor

 

Isolation

Isolation

valves

valves

Building Chilled Water Supply

Building Chilled Water Return

2.5.1Piping Installation Method

All piping should be installed with high temperature brazed joints. Prevailing good refrigeration prac- tices should be employed for piping supports, leak testing, dehydration and charging. Emerson Net- work Power highly recommends venting the pressure relief of the Liebert XDP (located at the top of the receiver) outside of the conditioned space where it is open to the atmosphere.

2.5.2Piping Mains

All refrigeration piping mains, both supply and return, should be installed with a downward pitch toward the Liebert XDP of 1-2" for every 20 feet (25.4-51mm per 6m) of pipe run.

Install a 20-40 mesh strainer on the chilled water supply to the Liebert XDP. The strainer is needed to prevent particles in the chilled water from entering the heat exchanger of the Liebert XDP.

2.5.3Evacuation and Leak Check

1.Open all service valves, including those located outside of the Liebert XDP.

2.Place 150 psig (1034kPa; 10.34 bars) of dry nitrogen with a tracer of R-134a in the system.

NOTICE

Risk of overpressurization. Can cause equipment damage.

Do not exceed 150 psig (1034 kPa; 10.34 bars) in the R-134a circuit.

3.Check the system for leaks with a suitable leak finder

4.After completion of the leak testing, release the test pressure (per local code) and connect to vacuum pump(s) at the Schrader valves.

5.After four hours of pulling a deep vacuum, check the vacuum level and if it has not changed, break the vacuum with dry nitrogen.

6.Pull a second vacuum to 250 microns or less. Recheck the vacuum level after 2 hours.

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Contents Liebert XDP General Safety Guidelines Example XDP160AFluorinated Greenhouse Gas Requirements-European Union Pumping Place holder Revision Unit Redundancy Level LiebertTable of Contents Alarm Descriptions and Solutions SpecificationsFigures Page General Product Information Equipment InspectionProduct Description Product/System DescriptionRemoval from Skid Equipment HandlingHandling With Skid Removing pallet boards for piano jack insertion Liebert XDP strapped to piano jackRemoving Piano Jacks Slide this runner away From the Liebert XDPPositioning the Liebert XDP Liebert XDP dimensionsMechanical Considerations Unit piping outlet connection sizes, inches, OD Cu Model Pipe Connection Point 50/60 HzConnecting High-Voltage Cables Electrical Information High Voltage ConnectionsElectrical enclosure knockout locations for field wiring Extra Low Voltage ELV Connections High voltage connections-50HzField Connections-All Units Field Connections-Optional for All UnitsEuropean Union Fluorinated Greenhouse Gas Requirements Connection SizesPiping Recommended Pipe SizePiping Installation Method Liebert XDP Interconnection with Liebert XD Cooling ModulesBypass Flow Controller Bypass flow controllers for a Liebert XDP-based systemBypass flow controller details, dimensions Bypass flow controller arrangementPiping Installation Method Piping Details-Shut-Off/Isolation ValvesPiping Mains Evacuation and Leak CheckChecklist for Proper Installation Indicator Lights Description Green Red Checklist for Liebert XDP StartupLiebert XDP pump light indicator-208V and 400V units Filling the Pumped Circuit-R-134a System R-134a liquid levelReturn Line Diameter System refrigerant charge for the supply and return mainsReturn Line Diameter 5/8 Calculating Refrigerant Charge-Example Calculating refrigerant charge-exampleWorksheet to calculate refrigerant charge Total 293Feature Overview Microprocessor ControlDisplay User interface keypad functionsFeature Overview Viewing or Changing SettingsControls Main MenuActive Alarms Alarm HistorySetpoints MIN Temp SPSetup Operation Restart Time DelayDegrees Pump Start TDLiebert XDP DIP switches and factory settings Pump Wait TDPump OFF TD Lead PumpValve Time Password Security-SETPT Password and Service PasswordChange Password-SETPT Password Change Password-SERVICE Password Alarm EnableAlarm Time Delay COM Alarm EnableCustom Text Custom AlarmsDiagnostics Alarm Descriptions Alarm Descriptions and SolutionsEnable or Disable Alarms Red and Green Lamp IndicatorsAlter Alarm Settings System Shutdown Causes Troubleshooting Troubleshooting the XDPMaintenance Fluorinated Greenhouse Gas RequirementsSpecifications Liebert XDP160 specificationsNe t ItiTi n That