GE 225, 300 manual Input/output over current protection and wire sizing

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GE

3.7.2Input/output over current protection and wire sizing

The cabling of the UPS system has to be sized according to the UPS power rating.

Sizing of circuit breakers, fuses and cables for Input Utility, Output Load and Battery must meet the requirements of local and national electrical codes.

Before connecting the UPS, verify that the Utility Voltage and Frequency, the Output Load Voltage and Frequency and Battery Data (cells number, floating voltage, autonomy) are according to the required specifications.

Output Load configuration may be such that one phase may carry a Load current at 100% of that phases maximum current rating while the other two phases run at 0% or any combination in between.

Ensure that the Load does not consist of any equipment that may require high starting currents such as electric motors, laser printers, etc.

This may cause the UPS to occasionally go into Bypass due to overload conditions

To choose the correct input fuses or circuit breaker, consider the available short-circuit current of the system up-stream.

Choose the correct fuse or breaker using current data shown in the chart and the appropriate NEC code.

The ratings indicated in the following chart do not consider any line voltage drop.

In case of optional input transformer the input protective devices should be sized to allow the transformer magnetization inrush current.

Caution when using four-pole circuit breakers as protection.

Apotential problem exists for situations with Non-linear Loads:

The neutral current could be greater than the phase currents.

The three-phase Utility power supply must be symmetrical with respect to ground, due to the existence of voltage surge protection devices inside the UPS.

If you use ELCB breaker (Earth Limiting Circuit Breaker) to protect the input connections, consider the high leakage current generated by the noise suppression capacitors.

If these ELCB breakers are strictly necessary, we suggest using the largest type suitable for non-linear current and for delayed operations.

To ensure coordination when the UPS is configured for separate Bypass and Rectifier Inputs, special care must be taken in choosing the fuse or circuit breaker ratings installed in the output distribution circuits.

Protective devices on the output of the UPS should be coordinated with the Bypass Input circuit protection.

Due to the relatively low short circuit capability of the UPS inverter, a short circuit in the Load will cause an immediate transfer to Bypass.

The largest fuse or circuit breaker in the output distribution should be rated at no more than 60% of the rating of the protective device supplying the Bypass line.

If circuit selectivity is required while the Load is fed from the inverter (Bypass Utility not available), the largest fuse or circuit breaker should be rated at no more than 20% of the UPS output current rating.

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Installation Guide SG Series 225 & 300 kVA

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Contents SG Series Copyright 2003 by GE Industrial Systems SystemsDear Customer Start UP and CommissioningPreface Table of contents General InstallationBattery StorageSafety instructions when working with battery Risk of electric shock PE Earth GND Ground Safety symbols and warningsSafety warnings Protective Grounding TerminalLayout Layout SG Series 225 and 300 KVATransport Forklift Crane Dimensions and weightWeight SG Series 225 and 300 kVA Transport UPS only in upright positionStorage of Battery DeliveryStorage of the UPS Place of Installation Positioning of the UPS SG SeriesCheck -26A of the NEC code for specific requirements Openings for input and output cable connections Fixing of the UPS cabinet on the floorBattery location 1-5 RPA system dispositionVentilation and Cooling CFMTake care not to damage the UPS when moving by forklift UnpackingPacking material recycling Electrical Wiring Separate input Rectifier & Bypass recommendedCommon input Rectifier & Bypass Input/output over current protection and wire sizing Neutral current could be greater than the phase currentsWire positive and negative plus Ground Phase, 3 wire plus GroundPhase, 4 wire plus Ground See .7.1-1Copper Wiring Connection Wire Size Range1-1 Access to the input / output connections Power connection with common input utility Common Input Rectifier / BypassOutput Load Cable section for this connection shall be not less then AWG L2-1 Rectifier Phase B L2-2 Power connection separate input utilityL1-1 Rectifier Phase a L1-2 L3-1 Rectifier Phase C L3-2BR1 Positive pole of the Battery Battery connectionBattery Do not insert the Battery Fuses before the commissioningSetup for SG Series when functioning as frequency converter Manual Bypass, serious damage to the Load could resultPower Wiring of Parallel Units 1 RPA Parallel SystemUPS Parallel Control BUS ConnectionTerminal units Intermediate unitsControl bus cables connection Access to the control bus connectionControl BUS Cable Location Interface IM0048 going to P13Control bus cables routing 11-3 Control Bus cable routing and connectionCustomer Interface Customer InterfaceOutput potential free contacts 15, 16 Or J2 17, 18 NO, C, NC General Alarm18, 19 Or J2 20, 21 NO, C, NC Acoustic Alarm Or J2 / 1, 2 NO, C, NC Utility FailureGND EPO Emergency Power Off Input contact JP338/38