GE 225, 300 manual General, Installation, Storage, Battery

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GE

1 IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions for models SG Series 225 and 300 kVA that should be followed during installation and maintenance of the UPS and battery.

GENERAL

-Move the UPS in an upright position in its original package to the final destination room. To lift the cabinets, use a forklift or lifting belts with spreader bars.

-Check for sufficient floor and elevator loading capacity.

-Check the integrity of the UPS equipment carefully.

If you notice visible damage, do not install or start the UPS. Contact the nearest Service Center immediately.

-WARNING! RISK OF ELECTRICAL SHOCK: Do not remove covers; there are no user serviceable parts inside.

-All maintenance and service work should be performed by qualified service personnel. The UPS contains its own energy source (battery).

-The field-wiring terminals may be electrically live, even when the UPS is disconnected from the utility.

-Dangerous voltages may be present during battery operation.

The battery must be disconnected during maintenance or service work.

-This UPS contains potentially hazardous voltages.

-Be aware that the inverter can restart automatically after the utility voltage is restored.

INSTALLATION

-This UPS must be installed and connected only by trained personnel.

-Verify accurately during Commissioning and Maintenance of the UPS, for the following: Damaged components, squeezed wires and cables, or not correctly inserted plugs.

-After removing the sidewalls of the UPS, make sure that all earth connections when reassembling, are correctly reattached

-This UPS is intended for use in a controlled indoor environment free of conductive contaminants and protected against animals intrusion.

-HIGH GROUND LEAKAGE CURRENT: Ground connection is essential before connecting to AC input!

-Switching OFF the unit does not isolate the UPS from the utility.

-Do not install the UPS in an excessively humid environment or near water.

-Avoid spilling liquids on or dropping any foreign object into the UPS.

-The unit must be placed in a sufficiently ventilated area; the ambient temperature should not exceed 104°F (40°C).

-Optimal battery life is obtained if the ambient temperature does not exceed 77°F (25°C).

-It is important that air can move freely around and through the unit. Do not block the air vents.

-Avoid locations in direct sunlight or near heat sources.

STORAGE

-Store the UPS in a dry location; storage temperature must be within -13°F (-25°C) to 131°F (55°C).

-If the unit is stored for a period exceeding 3 months, the battery must be recharged periodically (time depending on storage temperature).

BATTERY

-The battery-voltage is dangerous for person’s safety.

-When replacing the battery, use the same number, voltage (V) and capacity (Ah).

-Proper disposal or recycling of the battery is required. Refer to your local codes for disposal requirements.

-Never dispose of battery in a fire: They may explode.

-Do not open or mutilate battery: Their contents (electrolyte) may be extremely toxic. If exposed to electrolyte, wash immediately with plenty of water.

-Avoid charging in a sealed container.

-Never short circuit battery.

When working with battery, remove watches, rings or other metal objects, and only use insulated tools.

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Installation Guide SG Series 225 & 300 kVA

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Contents SG Series Copyright 2003 by GE Industrial Systems SystemsDear Customer Start UP and CommissioningPreface Table of contents General InstallationBattery StorageSafety instructions when working with battery Risk of electric shock PE Earth GND Ground Safety symbols and warningsSafety warnings Protective Grounding TerminalLayout Layout SG Series 225 and 300 KVATransport Forklift Crane Dimensions and weightWeight SG Series 225 and 300 kVA Transport UPS only in upright positionStorage of Battery DeliveryStorage of the UPS Place of Installation Positioning of the UPS SG SeriesCheck -26A of the NEC code for specific requirements Openings for input and output cable connections Fixing of the UPS cabinet on the floorBattery location 1-5 RPA system dispositionVentilation and Cooling CFMTake care not to damage the UPS when moving by forklift UnpackingPacking material recycling Electrical Wiring Separate input Rectifier & Bypass recommendedCommon input Rectifier & Bypass Input/output over current protection and wire sizing Neutral current could be greater than the phase currentsWire positive and negative plus Ground Phase, 3 wire plus GroundPhase, 4 wire plus Ground See .7.1-1Copper Wiring Connection Wire Size Range1-1 Access to the input / output connections Power connection with common input utility Common Input Rectifier / BypassOutput Load Cable section for this connection shall be not less then AWG L2-1 Rectifier Phase B L2-2 Power connection separate input utilityL1-1 Rectifier Phase a L1-2 L3-1 Rectifier Phase C L3-2BR1 Positive pole of the Battery Battery connectionBattery Do not insert the Battery Fuses before the commissioningSetup for SG Series when functioning as frequency converter Manual Bypass, serious damage to the Load could resultPower Wiring of Parallel Units 1 RPA Parallel SystemUPS Parallel Control BUS ConnectionTerminal units Intermediate unitsControl bus cables connection Access to the control bus connectionControl BUS Cable Location Interface IM0048 going to P13Control bus cables routing 11-3 Control Bus cable routing and connectionCustomer Interface Customer InterfaceOutput potential free contacts 15, 16 Or J2 17, 18 NO, C, NC General Alarm18, 19 Or J2 20, 21 NO, C, NC Acoustic Alarm Or J2 / 1, 2 NO, C, NC Utility FailureGND EPO Emergency Power Off Input contact JP338/38