Epson G3 Series manual Specifications

Page 30

Setup & Operation 2. Specifications

 

2.4

 

Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

 

 

G3 series Manipulator

 

Arm length

 

Arm #1, #2

250 mm

 

 

300 mm

 

350 mm

 

 

Arm #1

 

120 mm

 

 

170 mm

 

220 mm

 

 

 

 

 

Arm #2

 

130 mm

 

 

130 mm

 

130 mm

 

Max. operating

 

Joints #1, #2

3550 mm/s

 

3950 mm/s

 

4350 mm/s

 

 

Joint #3

 

1100 mm/s

 

 

 

 

 

 

speed

*1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Joint #4

 

3000 deg/s

 

 

 

 

 

 

 

 

 

 

Joints #1, #2

± 0.008 mm

 

± 0.01 mm

 

± 0.01 mm

 

Repeatability

 

Joint #3

 

± 0.001 mm

 

 

 

 

 

 

 

 

 

 

Joint #4

 

± 0.005 deg

 

 

 

 

 

 

Payload (Load)

 

Rated

 

1 kg

 

 

 

 

 

 

 

Max.

 

3 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Joint #4 allowable

 

Rated

 

0.005 kg·m2

 

 

 

 

 

 

moment of inertia

 

Max.

 

0.05 kg·m2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*2

 

 

 

 

 

 

 

 

 

Straight

 

Joint #1

 

± 140

 

 

 

 

 

 

 

 

Joint #2

 

± 141

 

 

 

± 142

 

 

 

 

 

 

 

 

 

 

Max.

 

 

 

Joint #1

Right hand

-

 

 

− 115 to 150

 

− 105 to 160

 

Curved

 

Left hand

-

 

 

− 150 to 115

 

− 160 to 105

 

motion

 

 

 

 

 

 

 

 

Right hand

-

 

 

− 135 to 150

 

− 120 to 165

 

range

 

 

 

Joint #2

 

 

 

 

 

 

 

Left hand

-

 

 

− 150 to 135

 

− 165 to 120

 

 

 

 

 

 

 

 

 

 

 

Common

 

Joint #3

 

150

 

 

 

 

 

 

 

 

Joint #4

 

± 360

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Straight

 

Joint #1

 

− 9786710 to 51729750

 

 

 

 

 

Joint #2

 

± 20534614

 

± 20680249

 

 

 

 

 

 

 

 

Max.

 

 

 

Joint #1

Right hand

-

− 5825423 to 55924054

− 3495254 to 58254223

 

Curved

 

Left hand

-

− 13981014 to 47768463

− 16311183 to 45438294

 

pulse

 

 

 

 

 

Right hand

-

− 19660800 to 21845334

− 17476267 to 24029867

 

range

 

 

 

Joint #2

 

 

 

 

Left hand

-

− 21845334 to 19660800

− 24029867 to 17476267

 

 

 

 

 

 

 

 

Common

 

Joint #3

 

−13653338 to 0

 

 

 

 

 

 

 

Joint #4

 

± 23907534

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Joints #1

 

0.00000377134 deg/pulse

 

 

 

Resolution

 

Joint #2

 

0.00000686645 deg/pulse

 

 

 

 

Joint #3

 

0.00001098632 mm/pulse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Joint #4

 

0.0001560107deg/pulse

 

 

 

Hand

 

 

 

Shaft diameter

ø 16 mm

 

 

 

 

 

 

 

 

 

Through hole

ø 11mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mounting hole

 

 

 

120 ⋅ 120 mm (4-M8)

 

 

 

Weight (cables not included)

 

14 kg : 31 lb.

 

 

 

 

 

 

Driving method

 

All joints

 

AC servo motor

 

 

 

 

 

Motor

 

 

 

Joint #1

 

200 W

 

 

 

 

 

 

 

 

 

Joint #2

 

150 W

 

 

 

 

 

 

energy

 

 

 

 

 

 

 

 

 

 

 

 

 

Joint #3

 

150 W

 

 

 

 

 

 

consumption

 

 

 

 

 

 

 

 

 

Joint #4

 

150 W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Option

 

Installation method

 

-

 

 

Multiple Mounting

 

 

Installation environment

Cleanroom *3 & ESD

 

 

 

 

 

 

 

 

Joint #3 down force

 

 

 

150 N

 

 

 

 

 

 

Installed wire for customer use

 

15 (15 pin: D-sub)

15 cores

 

 

 

Installed pneumatic

 

 

 

2 pneumatic tubes (ø6 mm) : 0.59 Mpa (6 kgf/cm2 : 86 psi)

 

tube for customer use

 

1 pneumatic tubes (ø4 mm) : 0.59 Mpa (6 kgf/cm2 : 86 psi)

20

G3 Rev.1

Image 30
Contents G3 series Manipulator Manual G3 series Manipulator Manual Foreword Service Center Japan & Others North & South America Epson AMERICA, INCEurope Before Reading This Manual Controller RC180 Software Epson RC+ 5.0 Ver .3 or greaterG3 Rev.1 Table of Contents Motion Range Safety Maintenance General MaintenanceMaintenance Parts List CoversSetup & Operation Page Safety Setup & Operation 1. SafetyConventions Design and Installation Safety Operation Safety All necessary safety precautionsUnexpectedly Emergency Stop Free running distance in emergencyEmergency Movement Without Drive Power Joint #4Manipulator Labels Be careful not to burn yourselfCommon Multiple Mounting Table Top Mounting Setup & Operation 2. Specifications SpecificationsFeatures of G3 series Manipulators Space productivityModel Number and Model Differences Part Names and Outer Dimensions Table Top MountingStandard-model G3-***S Or more Setup & Operation 2. Specifications Cleanroom-model G3-***C Reference through hole View from the bottom of the base Multiple Mounting Standard-model G3-***1SMG3-301SM G3-351SM 220 Max.410 Max.450 Upper bellows Exhaust port Plate cover Lower bellows Reference through hole View from the bottom of the base Specifications Assignable Value How to Set the Model Environmental Conditions Environments and InstallationSetup & Operation 3. Environments and Installation ConditionsBase Table Do not remove the M/C cables from the ManipulatorMounting Dimensions Space for teaching Space for maintenance and inspectionSpace for cables G3-251S/C Standard G3-301S/C G3-301SM/CM Unpacking and Transportation Installation Procedure Multiple Mounting Connecting the Cables Cleanroom-modelCable Connections Pneumatic Tubes User Wires and Pneumatic TubesElectrical Wires Malfunction of the robot systemMultiple Mounting Precautions for Relocation and Storage Relocation and StorageTable Top Mounting Example of Arm Retaining Posture Wire tie Sheet Setting of End Effectors Attaching an End EffectorCommon Dimensions Table Top Mounting Attaching Cameras and ValvesUnit mm Equivalent Weight Formula Weight and Inertia SettingsWeight Setting Load on the ShaftAutomatic speed setting by Weight 140 Automatic acceleration/deceleration setting by Weight 120100 Moment of inertia of load on the shaft Inertia SettingMoment of Inertia and the Inertia Setting 100 005Eccentric Quantity Eccentric quantity of load on the shaft100 150 Moment of inertia of a rectangular parallelepiped Moment of inertia of a cylinder100 120 150 Precautions for Auto Acceleration/Deceleration of Joint #3Automatic acceleration/deceleration vs. Joint #3 position Mm Shaft height G3 Rev.1Setup & Operation 5. Motion Range Motion RangeMotion Range Setting by Pulse Range for All Joints 1 Max. Pulse Range of Joint #1 2 Max. Pulse Range of Joint #2 ±142 / ±1423 Max. Pulse Range of Joint #3 4 Max. Pulse Range of Joint #4Motion Range Setting by Mechanical Stops Setting the Mechanical Stops of Joints #1 and #2 Views from the bottom of Arm #1Views from the top of Arm #1 G3-**1SM/CM-RJoint RecommendedSetting the Mechanical Stop of Joint #3 Sets low speed Standard Motion Range G3-251S 141 79.3 84.0 120 250 221.9 224.5 G3-301S-L 150 G3-301S-R G3-301SM/CM 115 G3-351SM-L G3-351SM-R 105 130 120 Setup & Operation 5. Motion Range Maintenance Page Not connect it directly to a factory power source Safety MaintenanceMaintenance 1. Safety Maintenance StoppedGeneral Maintenance Schedule for Maintenance InspectionInspection While the Power is on Manipulator is operating Maintenance 2. General MaintenanceInspection Point Greasing Bolt Tightening Torque Tightening Hexagon Socket Head Cap BoltsMatching Origins Set Screw Tightening TorqueLayout of Maintenance Parts G3-**1C Cleanroom-model with bellowsG3-**1S Standard-model G3-**1CM Cleanroom-model with bellows G3-**1SM Standard-modelR13B031226 Maintenance 3. CoversCovers R13B031227Arm Top Cover Table Top Mounting Multiple MountingRemoval Installation G3-**1S* Standard-model Arm Bottom CoverArm Cap G3-**1 Table Top MountingConnector Plate G3-**1* Table Top Mounting G3-**1*W Multiple MountingUser Plate Connector Sub PlateG3-**1S* Standard-model G3-**1C* Cleanroom-model G3-**1* Table Top MountingHeatsink Plate Base Bottom CoverMaintenance Parts List Maintenance 4. Maintenance Parts ListCommon Parts Parts by Environment Model Standard-model