Epson
G3 Series
manual
G3 series Manipulator Manual
Specification
Install
Parts list
Connecting the Cables
Dimension
Maintenance
Setup & Operation
Connector Plate
Setting of End Effectors
Weight
Page 3
SCARA ROBOT
G3 series
Manipulator Manual
Rev.1
Copyright
♥
2008 SEIKO EPSON CORPORATION. All rights reserved.
G3 Rev.1
i
Page 2
Page 4
Image 3
Page 2
Page 4
Contents
G3 series
Manipulator Manual
G3 series Manipulator Manual
Foreword
Service Center
Japan & Others
North & South America Epson AMERICA, INC
Europe
Controller RC180 Software Epson RC+ 5.0 Ver .3 or greater
Before Reading This Manual
G3 Rev.1
Table of Contents
Covers
Safety Maintenance General Maintenance
Maintenance Parts List
Motion Range
Setup & Operation
Page
Safety
Setup & Operation 1. Safety
Conventions
Design and Installation Safety
Operation Safety
All necessary safety precautions
Unexpectedly
Free running distance in emergency
Emergency Stop
Joint #4
Emergency Movement Without Drive Power
Be careful not to burn yourself
Manipulator Labels
Common Multiple Mounting Table Top Mounting
Space productivity
Specifications
Features of G3 series Manipulators
Setup & Operation 2. Specifications
Model Number and Model Differences
Part Names and Outer Dimensions
Table Top Mounting
Standard-model G3-***S
Or more
Setup & Operation 2. Specifications Cleanroom-model G3-***C
Reference through hole View from the bottom of the base
Standard-model G3-***1SM
Multiple Mounting
G3-301SM G3-351SM 220 Max.410 Max.450
Upper bellows Exhaust port Plate cover Lower bellows
Reference through hole View from the bottom of the base
Specifications
Assignable Value
How to Set the Model
Conditions
Environments and Installation
Setup & Operation 3. Environments and Installation
Environmental Conditions
Do not remove the M/C cables from the Manipulator
Base Table
Mounting Dimensions
Space for teaching Space for maintenance and inspection
Space for cables
G3-251S/C Standard G3-301S/C
G3-301SM/CM
Unpacking and Transportation
Installation Procedure
Multiple Mounting
Cleanroom-model
Connecting the Cables
Cable Connections
Malfunction of the robot system
User Wires and Pneumatic Tubes
Electrical Wires
Pneumatic Tubes
Multiple Mounting
Relocation and Storage
Precautions for Relocation and Storage
Table Top Mounting
Example of Arm Retaining Posture Wire tie Sheet
Attaching an End Effector
Setting of End Effectors
Common Dimensions Table Top Mounting
Attaching Cameras and Valves
Unit mm
Load on the Shaft
Weight and Inertia Settings
Weight Setting
Equivalent Weight Formula
Automatic speed setting by Weight 140
Automatic acceleration/deceleration setting by Weight 120
100
100 005
Inertia Setting
Moment of Inertia and the Inertia Setting
Moment of inertia of load on the shaft
Eccentric Quantity
Eccentric quantity of load on the shaft
100 150
Moment of inertia of a cylinder
Moment of inertia of a rectangular parallelepiped
Mm Shaft height G3 Rev.1
Precautions for Auto Acceleration/Deceleration of Joint #3
Automatic acceleration/deceleration vs. Joint #3 position
100 120 150
Motion Range
Setup & Operation 5. Motion Range
Motion Range Setting by Pulse Range for All Joints
1 Max. Pulse Range of Joint #1
±142 / ±142
2 Max. Pulse Range of Joint #2
4 Max. Pulse Range of Joint #4
3 Max. Pulse Range of Joint #3
Motion Range Setting by Mechanical Stops
Views from the bottom of Arm #1
Setting the Mechanical Stops of Joints #1 and #2
G3-**1SM/CM-R
Views from the top of Arm #1
Recommended
Joint
Setting the Mechanical Stop of Joint #3
Sets low speed
Standard Motion Range
G3-251S 141 79.3 84.0 120 250 221.9 224.5
G3-301S-L 150
G3-301S-R
G3-301SM/CM 115
G3-351SM-L
G3-351SM-R 105 130 120
Setup & Operation 5. Motion Range
Maintenance
Page
Stopped
Safety Maintenance
Maintenance 1. Safety Maintenance
Not connect it directly to a factory power source
Schedule for Maintenance Inspection
General Maintenance
Inspection While the Power is on Manipulator is operating
Maintenance 2. General Maintenance
Inspection Point
Greasing
Set Screw Tightening Torque
Tightening Hexagon Socket Head Cap Bolts
Matching Origins
Bolt Tightening Torque
Layout of Maintenance Parts
G3-**1C Cleanroom-model with bellows
G3-**1S Standard-model
G3-**1SM Standard-model
G3-**1CM Cleanroom-model with bellows
R13B031227
Maintenance 3. Covers
Covers
R13B031226
Arm Top Cover
Table Top Mounting Multiple Mounting
Removal
Installation
G3-**1 Table Top Mounting
Arm Bottom Cover
Arm Cap
G3-**1S* Standard-model
G3-**1* Table Top Mounting G3-**1*W Multiple Mounting
Connector Plate
G3-**1* Table Top Mounting
Connector Sub Plate
G3-**1S* Standard-model G3-**1C* Cleanroom-model
User Plate
Base Bottom Cover
Heatsink Plate
Maintenance Parts List
Maintenance 4. Maintenance Parts List
Common Parts
Standard-model
Parts by Environment Model
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