Epson G3 Series manual Connecting the Cables, Cleanroom-model

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Setup & Operation 3. Environments and Installation

3.5.3Cleanroom-model

(1)Unpack it outside of the clean room.

(2)Secure the Manipulator to delivery equipment such as a pallet with bolts so that the Manipulator does not fall.

(3)Wipe off the dust on the Manipulator with a little alcohol or distilled water on a lint-free cloth.

(4)Carry the Manipulator in the clean room.

(5)Refer to the installation procedure of each Manipulator model and install the Manipulator.

(6)Connect an exhaust tube to the exhaust port.

CAUTION

When operating the Manipulator under special environmental conditions (adverse conditions with dust and oily smoke), do not place the controller in the same condition since the controller does not comply with IP54 / IP65. Doing so may cause equipment damage to and/or malfunction of the controller.

3.6Connecting the Cables

To shut off power to the robot system, pull out the power plug from the power source. Be sure to connect the AC power cable to a power receptacle. DO NOT connect it directly to a factory power source.

Before performing any replacement procedure, turn OFF the Controller and related equipment, and then pull out the power plug from the power source.

Performing any replacement procedure with the power ON is extremely hazardous and may result in electric shock and/or malfunction of the robot system.

WARNING ■ Be sure to connect the cables properly. Do not allow unnecessary strain on the cables. (Do not put heavy objects on the cables. Do not bend or pull the cables forcibly.) The unnecessary strain on the cables may result in damage to the cables, disconnection, and/or contact failure. Damaged cables, disconnection, or contact failure is extremely hazardous and may result in electric shock and/or improper function of the robot system.

When connecting the Manipulator to the Controller, make sure that the serial numbers on each equipment match. Improper connection between the Manipulator and Controller may not only cause improper function of the robot system but also serious safety problems. The connection method varies with the

CAUTION

Controller used. For details on the connection, refer to the Controller manual.

If the G series Manipulator or E2 series Manipulator is connected to the Controller

 

 

for the PS series (ProSix), it may result in malfunction of the Manipulator.

G3 Rev.1

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Contents G3 series Manipulator Manual G3 series Manipulator Manual Foreword Service Center Europe Japan & OthersNorth & South America Epson AMERICA, INC Controller RC180 Software Epson RC+ 5.0 Ver .3 or greater Before Reading This ManualG3 Rev.1 Table of Contents Maintenance Parts List Safety Maintenance General MaintenanceMotion Range CoversSetup & Operation Page Conventions SafetySetup & Operation 1. Safety Design and Installation Safety Unexpectedly Operation SafetyAll necessary safety precautions Free running distance in emergency Emergency StopJoint #4 Emergency Movement Without Drive PowerBe careful not to burn yourself Manipulator LabelsCommon Multiple Mounting Table Top Mounting Features of G3 series Manipulators SpecificationsSetup & Operation 2. Specifications Space productivityModel Number and Model Differences Standard-model G3-***S Part Names and Outer DimensionsTable Top Mounting Or more Setup & Operation 2. Specifications Cleanroom-model G3-***C Reference through hole View from the bottom of the base Standard-model G3-***1SM Multiple MountingG3-301SM G3-351SM 220 Max.410 Max.450 Upper bellows Exhaust port Plate cover Lower bellows Reference through hole View from the bottom of the base Specifications Assignable Value How to Set the Model Setup & Operation 3. Environments and Installation Environments and InstallationEnvironmental Conditions ConditionsDo not remove the M/C cables from the Manipulator Base TableSpace for cables Mounting DimensionsSpace for teaching Space for maintenance and inspection G3-251S/C Standard G3-301S/C G3-301SM/CM Unpacking and Transportation Installation Procedure Multiple Mounting Cleanroom-model Connecting the CablesCable Connections Electrical Wires User Wires and Pneumatic TubesPneumatic Tubes Malfunction of the robot systemMultiple Mounting Relocation and Storage Precautions for Relocation and StorageTable Top Mounting Example of Arm Retaining Posture Wire tie Sheet Attaching an End Effector Setting of End EffectorsUnit mm Common Dimensions Table Top MountingAttaching Cameras and Valves Weight Setting Weight and Inertia SettingsEquivalent Weight Formula Load on the Shaft100 Automatic speed setting by Weight 140Automatic acceleration/deceleration setting by Weight 120 Moment of Inertia and the Inertia Setting Inertia SettingMoment of inertia of load on the shaft 100 005100 150 Eccentric QuantityEccentric quantity of load on the shaft Moment of inertia of a cylinder Moment of inertia of a rectangular parallelepipedAutomatic acceleration/deceleration vs. Joint #3 position Precautions for Auto Acceleration/Deceleration of Joint #3100 120 150 Mm Shaft height G3 Rev.1Motion Range Setup & Operation 5. Motion RangeMotion Range Setting by Pulse Range for All Joints 1 Max. Pulse Range of Joint #1 ±142 / ±142 2 Max. Pulse Range of Joint #24 Max. Pulse Range of Joint #4 3 Max. Pulse Range of Joint #3Motion Range Setting by Mechanical Stops Views from the bottom of Arm #1 Setting the Mechanical Stops of Joints #1 and #2G3-**1SM/CM-R Views from the top of Arm #1Recommended JointSetting the Mechanical Stop of Joint #3 Sets low speed Standard Motion Range G3-251S 141 79.3 84.0 120 250 221.9 224.5 G3-301S-L 150 G3-301S-R G3-301SM/CM 115 G3-351SM-L G3-351SM-R 105 130 120 Setup & Operation 5. Motion Range Maintenance Page Maintenance 1. Safety Maintenance Safety MaintenanceNot connect it directly to a factory power source StoppedSchedule for Maintenance Inspection General MaintenanceInspection Point Inspection While the Power is on Manipulator is operatingMaintenance 2. General Maintenance Greasing Matching Origins Tightening Hexagon Socket Head Cap BoltsBolt Tightening Torque Set Screw Tightening TorqueG3-**1S Standard-model Layout of Maintenance PartsG3-**1C Cleanroom-model with bellows G3-**1SM Standard-model G3-**1CM Cleanroom-model with bellowsCovers Maintenance 3. CoversR13B031226 R13B031227Removal Arm Top CoverTable Top Mounting Multiple Mounting Installation Arm Cap Arm Bottom CoverG3-**1S* Standard-model G3-**1 Table Top MountingG3-**1* Table Top Mounting G3-**1*W Multiple Mounting Connector PlateG3-**1S* Standard-model G3-**1C* Cleanroom-model Connector Sub PlateUser Plate G3-**1* Table Top MountingBase Bottom Cover Heatsink PlateCommon Parts Maintenance Parts ListMaintenance 4. Maintenance Parts List Standard-model Parts by Environment Model