Epson G3 Series manual Environments and Installation, Environmental Conditions

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Setup & Operation 3. Environments and Installation

3.Environments and Installation

3.1 Environmental Conditions

A suitable environment is necessary for the robot system to function properly and safely. Be sure to install the robot system in an environment that meets the following conditions:

Item

 

 

Conditions

Ambient temperature *

5 to 40°C

(with minimum temperature variation)

Ambient relative humidity

10 to 80%

(no condensation)

First transient burst noise

2 kV or less

 

Electrostatic noise

6 kV or less

 

Environment

·

Install indoors.

 

·

Keep away from direct sunlight.

 

·

Keep away from dust, oily smoke, salinity, metal

 

 

powder or other contaminants.

 

·

Keep away from flammable or corrosive solvents

 

 

and gases.

 

 

·

Keep away from water.

 

·

Keep away from shocks or vibrations.

 

·

Keep away from sources of electric noise.

)etc. When using Manipulators in inadequate environments that do not meet the above conditions, please contact us.

*The ambient temperature conditions are for the Manipulators only. For the Controller

the Manipulators are connected to, refer to the Controller manual.Manipulators are not suitable for operation in harsh environments such as painting areas,NOTE

Special Environmental Conditions

The surface of the Manipulator has general oil resistance. However, if your requirements specify that the Manipulator must withstand certain kinds of oil, please consult your distributor.

Rapid change in temperature and humidity can cause condensation inside the Manipulator.

If your requirements specify that the Manipulator handles food, please consult your distributor to check whether the Manipulator gives damage to the food or not.

The Manipulator cannot be used in corrosive environments where acid or alkaline is used. In a salty environment where the rust is likely to gather, the Manipulator is susceptible to rust.

Use an earth leakage breaker on the AC power cable of the Controller to avoid the electric shock and circuit breakdown caused by an unexpected water leak.

WARNING

Prepare the earth leakage brake that pertains the controller you are using. For

details, refer to the controller manual.

G3 Rev.1

23

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Contents G3 series Manipulator Manual G3 series Manipulator Manual Foreword Service Center Japan & Others North & South America Epson AMERICA, INCEurope Controller RC180 Software Epson RC+ 5.0 Ver .3 or greater Before Reading This ManualG3 Rev.1 Table of Contents Maintenance Parts List Safety Maintenance General MaintenanceMotion Range CoversSetup & Operation Page Safety Setup & Operation 1. SafetyConventions Design and Installation Safety Operation Safety All necessary safety precautionsUnexpectedly Free running distance in emergency Emergency StopJoint #4 Emergency Movement Without Drive PowerBe careful not to burn yourself Manipulator LabelsCommon Multiple Mounting Table Top Mounting Features of G3 series Manipulators SpecificationsSetup & Operation 2. Specifications Space productivityModel Number and Model Differences Part Names and Outer Dimensions Table Top MountingStandard-model G3-***S Or more Setup & Operation 2. Specifications Cleanroom-model G3-***C Reference through hole View from the bottom of the base Standard-model G3-***1SM Multiple MountingG3-301SM G3-351SM 220 Max.410 Max.450 Upper bellows Exhaust port Plate cover Lower bellows Reference through hole View from the bottom of the base Specifications Assignable Value How to Set the Model Setup & Operation 3. Environments and Installation Environments and InstallationEnvironmental Conditions ConditionsDo not remove the M/C cables from the Manipulator Base TableMounting Dimensions Space for teaching Space for maintenance and inspectionSpace for cables G3-251S/C Standard G3-301S/C G3-301SM/CM Unpacking and Transportation Installation Procedure Multiple Mounting Cleanroom-model Connecting the CablesCable Connections Electrical Wires User Wires and Pneumatic TubesPneumatic Tubes Malfunction of the robot systemMultiple Mounting Relocation and Storage Precautions for Relocation and StorageTable Top Mounting Example of Arm Retaining Posture Wire tie Sheet Attaching an End Effector Setting of End EffectorsCommon Dimensions Table Top Mounting Attaching Cameras and ValvesUnit mm Weight Setting Weight and Inertia SettingsEquivalent Weight Formula Load on the ShaftAutomatic speed setting by Weight 140 Automatic acceleration/deceleration setting by Weight 120100 Moment of Inertia and the Inertia Setting Inertia SettingMoment of inertia of load on the shaft 100 005Eccentric Quantity Eccentric quantity of load on the shaft100 150 Moment of inertia of a cylinder Moment of inertia of a rectangular parallelepipedAutomatic acceleration/deceleration vs. Joint #3 position Precautions for Auto Acceleration/Deceleration of Joint #3100 120 150 Mm Shaft height G3 Rev.1Motion Range Setup & Operation 5. Motion RangeMotion Range Setting by Pulse Range for All Joints 1 Max. Pulse Range of Joint #1 ±142 / ±142 2 Max. Pulse Range of Joint #24 Max. Pulse Range of Joint #4 3 Max. Pulse Range of Joint #3Motion Range Setting by Mechanical Stops Views from the bottom of Arm #1 Setting the Mechanical Stops of Joints #1 and #2G3-**1SM/CM-R Views from the top of Arm #1Recommended JointSetting the Mechanical Stop of Joint #3 Sets low speed Standard Motion Range G3-251S 141 79.3 84.0 120 250 221.9 224.5 G3-301S-L 150 G3-301S-R G3-301SM/CM 115 G3-351SM-L G3-351SM-R 105 130 120 Setup & Operation 5. Motion Range Maintenance Page Maintenance 1. Safety Maintenance Safety MaintenanceNot connect it directly to a factory power source StoppedSchedule for Maintenance Inspection General MaintenanceInspection While the Power is on Manipulator is operating Maintenance 2. General MaintenanceInspection Point Greasing Matching Origins Tightening Hexagon Socket Head Cap BoltsBolt Tightening Torque Set Screw Tightening TorqueLayout of Maintenance Parts G3-**1C Cleanroom-model with bellowsG3-**1S Standard-model G3-**1SM Standard-model G3-**1CM Cleanroom-model with bellowsCovers Maintenance 3. CoversR13B031226 R13B031227Arm Top Cover Table Top Mounting Multiple MountingRemoval Installation Arm Cap Arm Bottom CoverG3-**1S* Standard-model G3-**1 Table Top MountingG3-**1* Table Top Mounting G3-**1*W Multiple Mounting Connector PlateG3-**1S* Standard-model G3-**1C* Cleanroom-model Connector Sub PlateUser Plate G3-**1* Table Top MountingBase Bottom Cover Heatsink PlateMaintenance Parts List Maintenance 4. Maintenance Parts ListCommon Parts Standard-model Parts by Environment Model