Epson Comprehensive Maintenance Parts List Including R13ZA00600300

Page 91

Maintenance 4. Maintenance Parts List

4.Maintenance Parts List

4.1 Common Parts

 

Part Name

 

Code

Note

 

 

 

250 mm

R13B020023

 

 

 

S/C

300 mm

R13B020024

 

Cable Unit

 

 

350 mm

R13B020025

 

 

 

SM/CM

300 mm

R13B020026

 

 

 

350 mm

R13B020027

 

 

 

 

 

 

 

Cable Length 3 m

R12B020431

 

M/C Cable

 

Cable Length 5 m

R12B020432

 

 

 

Cable Length 10 m

R12B020433

 

AC Servo Motor

 

Joint #1

 

R13B000614

200 W

 

Joint #2 / #3 / #4

R13B000615

150 W

 

 

Reduction Gear

 

Joint #1

 

R13B010016

SHG20-80

Unit

 

Joint #2

 

R13B010017

SHG17-50

Solenoid Brake

 

Z axis

 

R13B030501

 

 

 

Joint #3

 

R13B030213

Z :

Timing Belt

 

Joint #4

 

R13B030214

U1 :

 

 

 

R13B030215

U2 :

 

 

 

 

 

 

Joint #1

 

R13A030700200

For SHG-20

O-ring

 

Joint #2

 

R13A030700100

For SHG-17

 

Joint #1

 

R13A030700700

O-ring20

 

 

 

 

 

Joint #2

 

R13A030700600

O-ring17

Brake Release Switch

 

R13Z702640100

 

Oil seal unit

 

 

 

R13B031233

 

Battery Board

 

 

 

 

With lithium battery

 

 

 

R13B041202

Installed in Arm #2

 

 

 

 

Battery Unit

 

 

 

R13ZA00600300

Lithium battery for replacement

LED Lamp

 

 

 

R13A030000200

 

 

 

Ball Screw Spline

R13ZA00330200

AFB grease (400 g)

Grease

 

Reduction Gear Unit

R13ZA00330100

SK-1A (500 g)

 

 

Cable

 

R13B030304

Tube of GPL-224 (227 g)

G3 Rev.1

81

Image 91
Contents G3 series Manipulator Manual G3 series Manipulator Manual Foreword Service Center North & South America Epson AMERICA, INC Japan & OthersEurope Controller RC180 Software Epson RC+ 5.0 Ver .3 or greater Before Reading This ManualG3 Rev.1 Table of Contents Covers Safety Maintenance General MaintenanceMaintenance Parts List Motion RangeSetup & Operation Page Setup & Operation 1. Safety SafetyConventions Design and Installation Safety All necessary safety precautions Operation SafetyUnexpectedly Free running distance in emergency Emergency StopJoint #4 Emergency Movement Without Drive PowerBe careful not to burn yourself Manipulator LabelsCommon Multiple Mounting Table Top Mounting Space productivity SpecificationsFeatures of G3 series Manipulators Setup & Operation 2. SpecificationsModel Number and Model Differences Table Top Mounting Part Names and Outer DimensionsStandard-model G3-***S Or more Setup & Operation 2. Specifications Cleanroom-model G3-***C Reference through hole View from the bottom of the base Standard-model G3-***1SM Multiple MountingG3-301SM G3-351SM 220 Max.410 Max.450 Upper bellows Exhaust port Plate cover Lower bellows Reference through hole View from the bottom of the base Specifications Assignable Value How to Set the Model Conditions Environments and InstallationSetup & Operation 3. Environments and Installation Environmental ConditionsDo not remove the M/C cables from the Manipulator Base TableSpace for teaching Space for maintenance and inspection Mounting DimensionsSpace for cables G3-251S/C Standard G3-301S/C G3-301SM/CM Unpacking and Transportation Installation Procedure Multiple Mounting Cleanroom-model Connecting the CablesCable Connections Malfunction of the robot system User Wires and Pneumatic TubesElectrical Wires Pneumatic TubesMultiple Mounting Relocation and Storage Precautions for Relocation and StorageTable Top Mounting Example of Arm Retaining Posture Wire tie Sheet Attaching an End Effector Setting of End EffectorsAttaching Cameras and Valves Common Dimensions Table Top MountingUnit mm Load on the Shaft Weight and Inertia SettingsWeight Setting Equivalent Weight FormulaAutomatic acceleration/deceleration setting by Weight 120 Automatic speed setting by Weight 140100 100 005 Inertia SettingMoment of Inertia and the Inertia Setting Moment of inertia of load on the shaftEccentric quantity of load on the shaft Eccentric Quantity100 150 Moment of inertia of a cylinder Moment of inertia of a rectangular parallelepipedMm Shaft height G3 Rev.1 Precautions for Auto Acceleration/Deceleration of Joint #3Automatic acceleration/deceleration vs. Joint #3 position 100 120 150Motion Range Setup & Operation 5. Motion RangeMotion Range Setting by Pulse Range for All Joints 1 Max. Pulse Range of Joint #1 ±142 / ±142 2 Max. Pulse Range of Joint #24 Max. Pulse Range of Joint #4 3 Max. Pulse Range of Joint #3Motion Range Setting by Mechanical Stops Views from the bottom of Arm #1 Setting the Mechanical Stops of Joints #1 and #2G3-**1SM/CM-R Views from the top of Arm #1Recommended JointSetting the Mechanical Stop of Joint #3 Sets low speed Standard Motion Range G3-251S 141 79.3 84.0 120 250 221.9 224.5 G3-301S-L 150 G3-301S-R G3-301SM/CM 115 G3-351SM-L G3-351SM-R 105 130 120 Setup & Operation 5. Motion Range Maintenance Page Stopped Safety MaintenanceMaintenance 1. Safety Maintenance Not connect it directly to a factory power sourceSchedule for Maintenance Inspection General MaintenanceMaintenance 2. General Maintenance Inspection While the Power is on Manipulator is operatingInspection Point Greasing Set Screw Tightening Torque Tightening Hexagon Socket Head Cap BoltsMatching Origins Bolt Tightening TorqueG3-**1C Cleanroom-model with bellows Layout of Maintenance PartsG3-**1S Standard-model G3-**1SM Standard-model G3-**1CM Cleanroom-model with bellowsR13B031227 Maintenance 3. CoversCovers R13B031226Table Top Mounting Multiple Mounting Arm Top CoverRemoval Installation G3-**1 Table Top Mounting Arm Bottom CoverArm Cap G3-**1S* Standard-model G3-**1* Table Top Mounting G3-**1*W Multiple Mounting Connector PlateG3-**1* Table Top Mounting Connector Sub PlateG3-**1S* Standard-model G3-**1C* Cleanroom-model User PlateBase Bottom Cover Heatsink PlateMaintenance 4. Maintenance Parts List Maintenance Parts ListCommon Parts Standard-model Parts by Environment Model