Epson G3 Series User Wires and Pneumatic Tubes, Electrical Wires, Malfunction of the robot system

Page 43

Setup & Operation 3. Environments and Installation

3.7 User Wires and Pneumatic Tubes

Only authorized or certified personnel should be allowed to perform wiring. Wiring by unauthorized or uncertified personnel may result in bodily injury and/or

CAUTION

malfunction of the robot system.

 

 

User electrical wires and pneumatic tubes are contained in the cable unit.

Electrical Wires

Rated Voltage

Allowable

Wires

Current

 

 

AC/DC30 V

1 A

15

 

 

 

Nominal Sectional Area

Outer Diameter

Note

0.211 mm2

 

 

ø8.3±0.3 mm

Shielded

Maker

Standard

15 pin

Suitable Connector

JAE

DA-15PF-N

(Solder type)

Clamp Hood

JAE

DA-C8-J10-F2-1R

(Connector setscrew: #4-40 NC)

Pins with the same number, indicated on the connectors on both ends of the cables, are connected.

Pneumatic Tubes

Max. Usable Pneumatic Pressure Pneumatic Tubes

Outer Diameter × Inner Diameter

0.59 MPa (6 kgf/cm2 : 86 psi)

2

ø6 mm ⋅ ø4 mm

1

ø4 mm ⋅ ø2.5 mm

Fittings for ø6 mm and ø4 mm (outer diameter) pneumatic tubes are supplied on both ends of the pneumatic tubes.

Common Parts

Brake release button switch

15-pin D-sub connector

 

Fitting (black) for

 

ø4 mm pneumatic tube

 

Fitting (black) for

Fitting (white) for

ø6 mm pneumatic tube

ø6 mm pneumatic tube

G3 Rev.1

33

Image 43
Contents G3 series Manipulator Manual G3 series Manipulator Manual Foreword Service Center North & South America Epson AMERICA, INC Japan & OthersEurope Controller RC180 Software Epson RC+ 5.0 Ver .3 or greater Before Reading This ManualG3 Rev.1 Table of Contents Covers Safety Maintenance General MaintenanceMaintenance Parts List Motion RangeSetup & Operation Page Setup & Operation 1. Safety SafetyConventions Design and Installation Safety All necessary safety precautions Operation SafetyUnexpectedly Free running distance in emergency Emergency StopJoint #4 Emergency Movement Without Drive PowerBe careful not to burn yourself Manipulator LabelsCommon Multiple Mounting Table Top Mounting Space productivity SpecificationsFeatures of G3 series Manipulators Setup & Operation 2. SpecificationsModel Number and Model Differences Table Top Mounting Part Names and Outer DimensionsStandard-model G3-***S Or more Setup & Operation 2. Specifications Cleanroom-model G3-***C Reference through hole View from the bottom of the base Standard-model G3-***1SM Multiple MountingG3-301SM G3-351SM 220 Max.410 Max.450 Upper bellows Exhaust port Plate cover Lower bellows Reference through hole View from the bottom of the base Specifications Assignable Value How to Set the Model Conditions Environments and InstallationSetup & Operation 3. Environments and Installation Environmental ConditionsDo not remove the M/C cables from the Manipulator Base TableSpace for teaching Space for maintenance and inspection Mounting DimensionsSpace for cables G3-251S/C Standard G3-301S/C G3-301SM/CM Unpacking and Transportation Installation Procedure Multiple Mounting Cleanroom-model Connecting the CablesCable Connections Malfunction of the robot system User Wires and Pneumatic TubesElectrical Wires Pneumatic TubesMultiple Mounting Relocation and Storage Precautions for Relocation and StorageTable Top Mounting Example of Arm Retaining Posture Wire tie Sheet Attaching an End Effector Setting of End EffectorsAttaching Cameras and Valves Common Dimensions Table Top MountingUnit mm Load on the Shaft Weight and Inertia SettingsWeight Setting Equivalent Weight FormulaAutomatic acceleration/deceleration setting by Weight 120 Automatic speed setting by Weight 140100 100 005 Inertia SettingMoment of Inertia and the Inertia Setting Moment of inertia of load on the shaftEccentric quantity of load on the shaft Eccentric Quantity100 150 Moment of inertia of a cylinder Moment of inertia of a rectangular parallelepipedMm Shaft height G3 Rev.1 Precautions for Auto Acceleration/Deceleration of Joint #3Automatic acceleration/deceleration vs. Joint #3 position 100 120 150Motion Range Setup & Operation 5. Motion RangeMotion Range Setting by Pulse Range for All Joints 1 Max. Pulse Range of Joint #1 ±142 / ±142 2 Max. Pulse Range of Joint #24 Max. Pulse Range of Joint #4 3 Max. Pulse Range of Joint #3Motion Range Setting by Mechanical Stops Views from the bottom of Arm #1 Setting the Mechanical Stops of Joints #1 and #2G3-**1SM/CM-R Views from the top of Arm #1Recommended JointSetting the Mechanical Stop of Joint #3 Sets low speed Standard Motion Range G3-251S 141 79.3 84.0 120 250 221.9 224.5 G3-301S-L 150 G3-301S-R G3-301SM/CM 115 G3-351SM-L G3-351SM-R 105 130 120 Setup & Operation 5. Motion Range Maintenance Page Stopped Safety MaintenanceMaintenance 1. Safety Maintenance Not connect it directly to a factory power sourceSchedule for Maintenance Inspection General MaintenanceMaintenance 2. General Maintenance Inspection While the Power is on Manipulator is operatingInspection Point Greasing Set Screw Tightening Torque Tightening Hexagon Socket Head Cap BoltsMatching Origins Bolt Tightening TorqueG3-**1C Cleanroom-model with bellows Layout of Maintenance PartsG3-**1S Standard-model G3-**1SM Standard-model G3-**1CM Cleanroom-model with bellowsR13B031227 Maintenance 3. CoversCovers R13B031226Table Top Mounting Multiple Mounting Arm Top CoverRemoval Installation G3-**1 Table Top Mounting Arm Bottom CoverArm Cap G3-**1S* Standard-modelG3-**1* Table Top Mounting G3-**1*W Multiple Mounting Connector PlateG3-**1* Table Top Mounting Connector Sub PlateG3-**1S* Standard-model G3-**1C* Cleanroom-model User PlateBase Bottom Cover Heatsink PlateMaintenance 4. Maintenance Parts List Maintenance Parts ListCommon Parts Standard-model Parts by Environment Model