Epson G3 Series manual Setting the Mechanical Stop of Joint #3

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Setup & Operation 5. Motion Range

5.2.2Setting the Mechanical Stop of Joint #3

NOTE

)

This method applies only to the Standard-model Manipulator (G3-**1S*) / Multiple Mounting Manipulator (G3-**1SM).

For the Cleanroom-model (G3-**1C*),the motion range set with the Joint #3 mechanical stop cannot be changed.

(1) Turn ON the Controller and turn OFF the motors using the Motor OFF command.

(2)Push up the shaft while pressing the brake release button.

Do not push the shaft up to its upper limit or it will be difficult for the arm top cover to be removed. Push the shaft up to a position where the Joint #3 mechanical stop can be changed.

Brake release button

Lower limit mechanical stop

2-M5×6

Shaft

NOTE

When you press the brake release button, the shaft may lower due to the weight of the

) end effector. Be sure to hold the shaft by hand while pressing the button.

(3)

Turn OFF the Controller.

(4)

Loosen the lower limit mechanical stop screw (M4⋅15).

NOTE

)

A mechanical stop is mounted on both the top and bottom of Joint #3. However, only the position of the lower limit mechanical stop on the top can be changed. Do not remove the upper limit mechanical stop on the bottom because the calibration point of Joint #3 is specified using the stop.

(5)The upper end of the shaft defines the maximum stroke. Move the lower limit mechanical stop down by the length you want to limit the stroke. For example, when the lower limit mechanical stop is set at “150 mm” stroke, the lower limit Z coordinate value is -150”. To change the value to -130”, move the lower limit mechanical stop down “20 mm”. Use calipers to measure the distance when adjusting the mechanical stop.

Measure this distance.

(6)Firmly tighten two lower limit mechanical stop screws (M4 ⋅ 15) so that they do not enter the shaft groove.

Recommended tightening torque: 490 N⋅cm (50 kgf⋅cm)

(7)Turn ON the Controller.

G3 Rev.1

55

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Contents G3 series Manipulator Manual G3 series Manipulator Manual Foreword Service Center Europe Japan & OthersNorth & South America Epson AMERICA, INC Controller RC180 Software Epson RC+ 5.0 Ver .3 or greater Before Reading This ManualG3 Rev.1 Table of Contents Maintenance Parts List Safety Maintenance General MaintenanceMotion Range CoversSetup & Operation Page Conventions SafetySetup & Operation 1. Safety Design and Installation Safety Unexpectedly Operation SafetyAll necessary safety precautions Free running distance in emergency Emergency StopJoint #4 Emergency Movement Without Drive PowerBe careful not to burn yourself Manipulator LabelsCommon Multiple Mounting Table Top Mounting Features of G3 series Manipulators SpecificationsSetup & Operation 2. Specifications Space productivityModel Number and Model Differences Standard-model G3-***S Part Names and Outer DimensionsTable Top Mounting Or more Setup & Operation 2. Specifications Cleanroom-model G3-***C Reference through hole View from the bottom of the base Standard-model G3-***1SM Multiple MountingG3-301SM G3-351SM 220 Max.410 Max.450 Upper bellows Exhaust port Plate cover Lower bellows Reference through hole View from the bottom of the base Specifications Assignable Value How to Set the Model Setup & Operation 3. Environments and Installation Environments and InstallationEnvironmental Conditions ConditionsDo not remove the M/C cables from the Manipulator Base TableSpace for cables Mounting DimensionsSpace for teaching Space for maintenance and inspection G3-251S/C Standard G3-301S/C G3-301SM/CM Unpacking and Transportation Installation Procedure Multiple Mounting Cleanroom-model Connecting the CablesCable Connections Electrical Wires User Wires and Pneumatic TubesPneumatic Tubes Malfunction of the robot systemMultiple Mounting Relocation and Storage Precautions for Relocation and StorageTable Top Mounting Example of Arm Retaining Posture Wire tie Sheet Attaching an End Effector Setting of End EffectorsUnit mm Common Dimensions Table Top MountingAttaching Cameras and Valves Weight Setting Weight and Inertia SettingsEquivalent Weight Formula Load on the Shaft100 Automatic speed setting by Weight 140Automatic acceleration/deceleration setting by Weight 120 Moment of Inertia and the Inertia Setting Inertia SettingMoment of inertia of load on the shaft 100 005100 150 Eccentric QuantityEccentric quantity of load on the shaft Moment of inertia of a cylinder Moment of inertia of a rectangular parallelepipedAutomatic acceleration/deceleration vs. Joint #3 position Precautions for Auto Acceleration/Deceleration of Joint #3100 120 150 Mm Shaft height G3 Rev.1Motion Range Setup & Operation 5. Motion RangeMotion Range Setting by Pulse Range for All Joints 1 Max. Pulse Range of Joint #1 ±142 / ±142 2 Max. Pulse Range of Joint #24 Max. Pulse Range of Joint #4 3 Max. Pulse Range of Joint #3Motion Range Setting by Mechanical Stops Views from the bottom of Arm #1 Setting the Mechanical Stops of Joints #1 and #2G3-**1SM/CM-R Views from the top of Arm #1Recommended JointSetting the Mechanical Stop of Joint #3 Sets low speed Standard Motion Range G3-251S 141 79.3 84.0 120 250 221.9 224.5 G3-301S-L 150 G3-301S-R G3-301SM/CM 115 G3-351SM-L G3-351SM-R 105 130 120 Setup & Operation 5. Motion Range Maintenance Page Maintenance 1. Safety Maintenance Safety MaintenanceNot connect it directly to a factory power source StoppedSchedule for Maintenance Inspection General MaintenanceInspection Point Inspection While the Power is on Manipulator is operatingMaintenance 2. General Maintenance Greasing Matching Origins Tightening Hexagon Socket Head Cap BoltsBolt Tightening Torque Set Screw Tightening TorqueG3-**1S Standard-model Layout of Maintenance PartsG3-**1C Cleanroom-model with bellows G3-**1SM Standard-model G3-**1CM Cleanroom-model with bellowsCovers Maintenance 3. CoversR13B031226 R13B031227Removal Arm Top CoverTable Top Mounting Multiple Mounting Installation Arm Cap Arm Bottom CoverG3-**1S* Standard-model G3-**1 Table Top MountingG3-**1* Table Top Mounting G3-**1*W Multiple Mounting Connector PlateG3-**1S* Standard-model G3-**1C* Cleanroom-model Connector Sub PlateUser Plate G3-**1* Table Top MountingBase Bottom Cover Heatsink PlateCommon Parts Maintenance Parts ListMaintenance 4. Maintenance Parts List Standard-model Parts by Environment Model