Emerson PN 51-FCL-1056 Section Description and Specifications, Applications, Features

Page 11

Model FCL-1056

SECTION 1.0

 

DESCRIPTION AND SPECIFICATIONS

SECTION 1.0.

DESCRIPTION AND SPECIFICATIONS

COMPLETE SYSTEM INCLUDES sensor, connecting cable, analyzer, and flow controller

CONTINUOUS pH CORRECTION eliminates expensive and messy reagents and trouble- some sample conditioning systems

MEASURES FREE CHLORINE IN SAMPLES having pH as high as 9.5 1

VARIOPOL QUICK-DISCONNECT FITTINGS make replacing sensors easy

FEATURE-PACKED ANALYZER: dual outputs, four fully-programmable alarm relays, and large four line display

1In some cases, the sensor can be used in samples having pH as great as 10.0. Consult the factory.

1.1 APPLICATIONS

The FCL free chlorine system is intended for the deter- mination of free chlorine in fresh water. Unlike free chlorine analyzers from other manufacturers, the FCL does not use expensive sample conditioning systems or messy reagents to control pH. Instead, the analyzer automatically compensates for changes in the pH of the sample. The FCL is not intended for the determi- nation of total chlorine or combined chlorine (like monochloramine). Nor, can the FCL be used for the determination of chlorine in seawater.

1.2 FEATURES

The FCL uses a membrane-covered amperometric sen- sor. A polarizing voltage applied to a platinum cathode behind the membrane reduces the chlorine diffusing through the membrane and keeps the concentration of chlorine in the sensor equal to zero. The current gen- erated by the cathode reaction is proportional to the rate of diffusion of chlorine through the membrane. Because the concentration of chlorine in the sensor is zero, the diffusion rate and the current are proportion- al to the concentration of chlorine in the sample.

All amperometric free chlorine sensors respond to changes in pH. Although free chlorine is a mixture of hypochlorous acid and hypochlorite ion, hypochlorous acid alone is responsible for the sensor current. Because the relative amounts of hypochlorous acid and hypochlorite ion depend on pH, a pH change will cause the current and the apparent free chlorine con- centration to change, even though the true concentra- tion remained constant. Most manufacturers solve the pH-dependence problem by treating the sample with

acid, which lowers the pH and converts hypochlorite ion into hypochlorous acid. The Model FCL avoids the expense and inconvenience of sample conditioning by measuring the pH and applying a correction to the raw chlorine sensor signal. The correction is valid between pH 6.0 and 9.5. For samples having pH between 9.5 and 10.0, consult the factory.

The Model FCL is available in two options: Model FCL-01 with manual pH correction and Model FCL-02 with continuous pH correction. Choose the FCL-01 if the pH varies less than 0.2 or if pH changes are predictable or seasonal. Choose the FCL-02 if the pH varies more than 0.2. To provide the continuous pH correction, the Model FCL-02 requires a separate pH sensor.

Maintenance is fast and easy. Replacing a membrane requires no special tools or fixtures. A screw cap holds the pre-tensioned membrane in place. Replacing the electrolyte solution takes only minutes.

The FCL includes the easy-to-use Model 1056 analyz- er. The analyzer features two fully programmable 4-20 mA outputs and four fully programmable relays. The back-lit, four line display allows the user to read sam- ple pH and chlorine concentration at a glance.

Valves, rotameters, and pressure regulators to control sample flow are things of the past with the Model FCL. A constant head overflow sampler ensures the correct sample flow to each sensor. To eliminate wiring hassles, quick-disconnect Variopol cable is standard.

Stable free chlorine standards do not exist. The chlorine sensor must be calibrated using the results of a labo- ratory test run on a grab sample.

1

Image 11
Contents FCL with 1056 Analyzer Essential Instructions ORP EnglishFree Chlorine Ppm mg/LS1 Manual pH Temp Units S1 Free Cl PH Correction ManualLive/Continous Sensor 2 pH Menu TreeCalibrate Sensor 1 Free chlorine Reset Analyzer AlarmsTemperature Diagnostic SetupRev. Level Date About This DocumentFCL-1056 Table of ContentsList of Tables Table of Contents CONT’DIii List of Tables CONT’DApplications Section Description and SpecificationsFeatures Specifications Analyzer Specifications GeneralSpecifications Sensor PH Correction required selection AccessoriesOrdering Information Component PartsThis page left blank intentionally FCL-02 free chlorine with continuous pH correction Section InstallationUnpacking and Inspection FCL-01 free chlorine without continuous pH correctionMounting, Inlet, and Drain Connections InstallationInstalling the Sensors General InformationModel FCL-01 This page left blank intentionally Analog output wiring Section WiringPOWER, ALARM, and Output Wiring PowerAlarm relay connections Sensor WiringWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Display Section Display and OperationKeypad Range Programming the ANALYZER-TUTORIALCalibrate OutputsSecurity Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CHold Using HoldFormat, Language, Warning, and Contrast Configuring the Main DisplayMain Format Language English ContrastGeneral Default SettingsSection Programming the Analyzer Sensor assignment AlarmsChoices Default Definitions CONFIGURING, RANGING, and Simulating OutputsAssign ConfigureProgramOutput O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0C Configure Simulate Output ConfigureProcedure Ranging Outputs Output Output RangeOutput Configure SimulateConfiguring Alarms and Assigning Setpoints RangeSimulateSection Programming the Analyzer Alarm AlarmsConfigure/Setpoint Don’t Simulate Alarms Configure/SetpointAlarm Simulate Alarm SimulateProcedure Synchronizing Timers Alarms Configure/Setpoint SimulateSynch Timers Yes Definitions pH/ORP Configuring the MeasurementDefinitions Chlorine Sensor1Sensor MeasurementDefinitions pH Configuring Temperature Related SettingsS1 Temp Comp Auto S2 Temp Comp Program Outputs Alarms MeasurementTemperature Configuring Security SettingsSecurity Program Alarms Measurement TemperatureSetting UP Diagnostics SecurityProcedure Setting Up Diagnostics Program Measurement Temperature SecurityDiagnostic Setup GI Fault High 1500MΩReset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset AnalyzerIntroduction Calibrating TemperatureSection Calibration S1 Calibration + 25.0C ProcedureCalibrate SensorSensor11 Output S1 CalibrationCalibration Free Chlorine Procedure-Zeroing the SensorChoose Free Chlorine Calibrate SensorSensor11 Output S1 CalibrationSensor Output Temperature S1 Calibration ZeroZeroCalCal Process CalCalibrate? SensorCalibration Slope and Offset Calibration pHAuto ZeroBufferCalCalStable Time 07.01 pH10.01 pH Buffer ManualManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer S1 Enter Value 00 pH Redox Temperature S2 pH Cal Buffer CalStandardizeStandardize Slope 56.19 mV/pH OffsetProcedure-Entering a Known Slope and Offset MA Output Cal Meter 000 mA Trim Complete Calibration Analog OutputsOutput This page left blank intentionally Section Digital Communications Model FCL-1056 Section Analyzer Section MaintenanceGeneral Cleaning the membraneReplacing the electrolyte solution and membrane Chlorine SensorPH Sensor Cleaning the SensorOther Maintenance Constant Head Flow Controller Cleaning the flow controllerWeight Weight Overview Section TroubleshootingUsing the Diagnostic Feature FaultsHardware Error Troubleshooting When a Fault Message is ShowingFault message Explanation Section Sensor RTD Open Sensor CPU ErrorSensor ADC Error Sensor IncompatibleBroken Glass Sensor RTD Out of RangeGlass Z Too High Reference Impedance Too HighTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Readings drift Sensor can be calibrated, but the current is too lowProcess readings are erratic Chlorine readings are too low Sensor does not respond to changes in chlorine levelCalibration Error During Two-Point Calibration Troubleshooting When no Error Message is Showing pHSensor Does Not Respond to Known pH Changes Calibration Error during StandardizationPH Readings Are Moderately Noisy and Tend to Wander Cath Troubleshooting When no Error Message is Showing GeneralSimulating Inputs Chlorine AnodSimulating pH input Simulating Inputs pHSimulating temperature Simulating Inputs TemperaturePage Germany Americas HeadquartersASIA-PACIFIC EuropeWarranty Specifications subject to change without notice