Emerson PN 51-FCL-1056 Configuring the Measurement, Definitions Chlorine, Definitions pH/ORP

Page 40

MODEL FCL-1056

SECTION 5.0

 

PROGRAMMING THE ANALYZER

5.5 CONFIGURING THE MEASUREMENT.

5.5.1 Purpose

This section describes how to do the following:

1.Program the analyzer to measure free chlorine (and pH). This step is necessary because the Model FCL ana- lyzer can be used with other sensors to measure other chlorine oxidants. It can also be used to measure ORP (oxidation reduction potential). When used in the Model FCL, the analyzer should be programmed to measure either free chlorine (FCL-01) or free chlorine and pH (FCL-02).

2.Set automatic or manual pH correction for the free chlorine measurement.

3.Set the level of electronic filtering of the raw signals from the chlorine and pH sensors.

4.Make various pH measurement settings. The analyzer supplied with the Model FCL is designed to be as ver- satile as possible. The pH settings below are needed in some applications, but are NOT used when pH is measured for the purpose of correcting free chlorine readings.

a.solution temperature correction

b.analyzer isopotential point

c.reference impedance

5.5.2 Definitions - Chlorine

1.CHLORINE OXIDANTS. Although the FCL is used to measure free chlorine only, the analyzer used in the FCL can be used to measure other chlorine oxidants, for example monochloramine and total chlorine.

2.FILTER: The analyzer applies a filter to the raw sensor current. The filter reduces noise but increases the response time. The available filter(s) depend on the time setting. If the filter is between 0 and 10 seconds, the analyzer applies a window filter. A window filter averages the measured value within the filter time. For exam- ple, if the filter is 5 seconds and a step increase is applied to the input, the displayed value increases linearly, reaching the final value after 5 seconds. If the filter is set to greater than 10 seconds, the analyzer applies either an adaptive filter or a continuous filter. An adaptive filter discriminates between noise and real process change. It filters changes below a fixed threshold value but does not filter changes that exceed the threshold. It is best used in situations where the noise is relatively low. A continuous filter dampens all changes. The fil- ter time setting is approximately equal to the time constant, the amount of time required for the reading to reach 63% of the final value following a step change.

3.pH CORRECTION. Free chlorine is the sum of hypochlorous acid (HOCl) and hypochlorite ion (OCl-). The

relative amount of each depends on pH. As pH increases, the concentration of HOCl decreases and concen- tration of OCl- increases. Because the sensor responds only to HOCl, a pH correction is necessary to prop- erly convert the sensor current into a free chlorine reading. The FCL uses either continuous (live) or manual pH correction. In continuous (live) correction the analyzer continuously monitors the pH of the sample and cor- rects the free chlorine reading for changes in pH. In manual pH correction, the analyzer uses the pH entered by the user for the pH correction. Generally, if the pH changes more than about 0.2 units over short periods of time, continuous (live) pH correction is recommended. If the pH is relatively steady or subject only to seasonal changes, manual pH correction is adequate.

4.RESOLUTION. If the chlorine concentration is less than 1.00 ppm (mg/L), the display resolution can be set to 0.XX or 0.XXX.

5.5.3 Definitions – pH/ORP

1.ORP. ORP is oxidation-reduction potential. It is the voltage difference between a noble metal indicator electrode (like platinum) and a silver/silver chloride reference electrode.

2.REDOX. Redox is redox potential. It has the opposite sign from ORP.

3.PREAMPLIFIER. The pH signal has high impedance. Before it can be used, it must be converted into a low impedance signal. The pre-amplifier accomplishes this task, and it can be located in either the analyzer or sensor. In the FCL-02 the pre-amplifier is located in the analyzer.

4.SOLUTION TEMPERATURE CORRECTION. The pH of a solution, particularly an alkaline one, is a function of temperature. If the temperature changes, so will the pH, even though the concentration of the acid or base remains constant. Solution temperature compensation converts the pH at the measurement temperature to the pH at a reference temperature (25ºC). Generally, solution temperature compensation is used only in the deter- mination of pH in condensate, feedwater, and boiler water in steam electric power plants.

30

Image 40
Contents FCL with 1056 Analyzer Essential Instructions English Free ChlorinePpm mg/L ORPLive/Continous S1 Free Cl PH Correction ManualS1 Manual pH Temp Units Calibrate Sensor 1 Free chlorine Menu TreeSensor 2 pH Alarms TemperatureDiagnostic Setup Reset AnalyzerAbout This Document Rev. Level DateTable of Contents FCL-1056Table of Contents CONT’D List of TablesList of Tables CONT’D IiiFeatures Section Description and SpecificationsApplications Specifications Sensor Specifications GeneralSpecifications Analyzer Accessories Ordering InformationComponent Parts PH Correction required selectionThis page left blank intentionally Section Installation Unpacking and InspectionFCL-01 free chlorine without continuous pH correction FCL-02 free chlorine with continuous pH correctionInstallation Installing the SensorsGeneral Information Mounting, Inlet, and Drain ConnectionsModel FCL-01 This page left blank intentionally Section Wiring POWER, ALARM, and Output WiringPower Analog output wiringSensor Wiring Alarm relay connectionsWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Section Display and Operation DisplayKeypad Programming the ANALYZER-TUTORIAL CalibrateOutputs RangeOutput Range O1 S1 4mA 0.000 ppm O1 S1 20mA 08.50 ppmO2 S1 4mA 0.0C O2 S1 20mA 100.0C SecurityUsing Hold HoldConfiguring the Main Display Main FormatLanguage English Contrast Format, Language, Warning, and ContrastSection Programming the Analyzer Default SettingsGeneral Alarms Sensor assignmentChoices Default CONFIGURING, RANGING, and Simulating Outputs DefinitionsProgramOutput ConfigureAssign Configure Simulate Output Configure Procedure Ranging OutputsOutput Output Range O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CConfigure Simulate Configuring Alarms and Assigning SetpointsRangeSimulate OutputSection Programming the Analyzer Configure/Setpoint AlarmsAlarm Alarms Configure/Setpoint Alarm Simulate AlarmSimulate Don’t SimulateSynch Timers Yes Alarms Configure/Setpoint SimulateProcedure Synchronizing Timers Definitions Chlorine Configuring the MeasurementDefinitions pH/ORP Measurement Sensor1SensorConfiguring Temperature Related Settings Definitions pHProgram Outputs Alarms Measurement TemperatureConfiguring Security Settings S1 Temp Comp Auto S2 Temp CompProgram Alarms Measurement Temperature Setting UP DiagnosticsSecurity SecurityProgram Measurement Temperature Security Diagnostic SetupGI Fault High 1500MΩ Procedure Setting Up DiagnosticsResetting the Analyzer Program Temperature Security DiagnosticsReset Analyzer Reset AnalyzerSection Calibration Calibrating TemperatureIntroduction Procedure Calibrate SensorSensor11 OutputS1 Calibration S1 Calibration + 25.0CProcedure-Zeroing the Sensor Calibration Free ChlorineCalibrate SensorSensor11 Output S1 Calibration Choose Free ChlorineTemperature S1 Calibration ZeroZeroCalCal Process Cal Calibrate?Sensor Sensor OutputCalibration pH Calibration Slope and OffsetZeroBufferCalCal Auto10.01 pH 07.01 pHStable Time Manual BufferManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer Redox Temperature S2 pH Cal Buffer Cal StandardizeStandardizeSlope 56.19 mV/pH Offset S1 Enter Value 00 pHProcedure-Entering a Known Slope and Offset Output Calibration Analog OutputsMA Output Cal Meter 000 mA Trim Complete This page left blank intentionally Section Digital Communications Model FCL-1056 Section Section Maintenance AnalyzerCleaning the membrane Replacing the electrolyte solution and membraneChlorine Sensor GeneralOther Maintenance Cleaning the SensorPH Sensor Cleaning the flow controller Constant Head Flow ControllerWeight Weight Section Troubleshooting Using the Diagnostic FeatureFaults OverviewFault message Explanation Section Troubleshooting When a Fault Message is ShowingHardware Error Sensor CPU Error Sensor ADC ErrorSensor Incompatible Sensor RTD OpenSensor RTD Out of Range Glass Z Too HighReference Impedance Too High Broken GlassTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Process readings are erratic Sensor can be calibrated, but the current is too lowReadings drift Sensor does not respond to changes in chlorine level Chlorine readings are too lowTroubleshooting When no Error Message is Showing pH Calibration Error During Two-Point CalibrationCalibration Error during Standardization Sensor Does Not Respond to Known pH ChangesPH Readings Are Moderately Noisy and Tend to Wander Troubleshooting When no Error Message is Showing General Simulating Inputs ChlorineAnod CathSimulating Inputs pH Simulating pH inputSimulating Inputs Temperature Simulating temperaturePage Americas Headquarters ASIA-PACIFICEurope GermanyWarranty Specifications subject to change without notice