Emerson PN 51-FCL-1056 Installation, General Information, Mounting, Inlet, and Drain Connections

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MODEL FCL-1056

SECTION 2.0

 

INSTALLATION

2.2 INSTALLATION

2.2.1 General Information

1.Although the system is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme temperature.

CAUTION

The FCL free chlorine system is NOT suitable for use in hazardous areas.

2.To keep the analyzer enclosure watertight, install plugs (provided) in the unused cable openings.

3.Install the system in an area where vibrations and electromagnetic and radio frequency interference are minimized or absent.

4.Be sure there is easy access to the analyzer and sensors.

2.2.2 Sample Requirements

Be sure the sample meets the following requirements:

1.Temperature: 32 to 122ºF (0 to 50ºC)

2.Pressure: 3 to 65 psig (122 to 549 kPa abs)

3.Minimum flow: 3 gal/hr (11 L/hr)

2.2.3 Mounting, Inlet, and Drain Connections

The FCL is intended for wall mounting only. Refer to Figure 2-1 or 2-2 for details. The sensor(s) screw into the flow cell adapters as shown in the figures. For Model FCL-02 (free chlorine with continuous pH adjustment), the pH sensor must be installed as shown in Figure 2-2.

A 1/4-inch OD tubing compression fitting is provided for the sample inlet. If desired, the compression fitting can be removed and replaced with a barbed fitting. The fitting screws into a 1/4-inch FNPT check valve. The check valve prevents the sensor flow cells from going dry if sample flow is lost.

The sample drains through a 3/4-inch barbed fitting. Attach a piece of soft tubing to the fitting and allow the waste to drain open atmosphere. Do not restrict the drain line.

Adjust the sample flow until the water level is even with the central overflow tube and excess water is flowing down the tube.

2.2.4 Electrical Connections

Refer to Section 3.1 for details.

2.2.5 Installing the Sensor(s)

The FCL is provided with sensor cables pre-wired to the analyzer. Connect the chlorine sensor (Model 499ACL- 01-54-VP) to the cable labeled CL. Connect the pH sensor (Model 3900VP-02-10 or older Model 399VP-09) to the cable labeled pH. The terminal end of the sensor is keyed to ensure proper mating with the cable receptacle. Once the key has slid into the mating slot, tighten the connection by turning the knurled ring clockwise.

The sensor(s) screw into the plastic fitting(s), which are held in the flow cell(s) by the union nut. Do not remove the protective cap on the sensor(s) until ready to put the sensor(s) in service.

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Contents FCL with 1056 Analyzer Essential Instructions English Free ChlorinePpm mg/L ORPLive/Continous S1 Free Cl PH Correction ManualS1 Manual pH Temp Units Calibrate Sensor 1 Free chlorine Menu TreeSensor 2 pH Alarms TemperatureDiagnostic Setup Reset AnalyzerAbout This Document Rev. Level DateTable of Contents FCL-1056Table of Contents CONT’D List of TablesList of Tables CONT’D IiiFeatures Section Description and SpecificationsApplications Specifications Sensor Specifications GeneralSpecifications Analyzer Accessories Ordering Information Component Parts PH Correction required selectionThis page left blank intentionally Section Installation Unpacking and InspectionFCL-01 free chlorine without continuous pH correction FCL-02 free chlorine with continuous pH correctionInstallation Installing the SensorsGeneral Information Mounting, Inlet, and Drain ConnectionsModel FCL-01 This page left blank intentionally Section Wiring POWER, ALARM, and Output WiringPower Analog output wiringSensor Wiring Alarm relay connectionsWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Section Display and Operation DisplayKeypad Programming the ANALYZER-TUTORIAL CalibrateOutputs RangeOutput Range O1 S1 4mA 0.000 ppm O1 S1 20mA 08.50 ppmO2 S1 4mA 0.0C O2 S1 20mA 100.0C SecurityUsing Hold HoldConfiguring the Main Display Main FormatLanguage English Contrast Format, Language, Warning, and ContrastSection Programming the Analyzer Default SettingsGeneral Alarms Sensor assignmentChoices Default CONFIGURING, RANGING, and Simulating Outputs DefinitionsProgramOutput ConfigureAssign Configure Simulate Output Configure Procedure Ranging OutputsOutput Output Range O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CConfigure Simulate Configuring Alarms and Assigning SetpointsRangeSimulate OutputSection Programming the Analyzer Configure/Setpoint AlarmsAlarm Alarms Configure/Setpoint Alarm Simulate AlarmSimulate Don’t SimulateSynch Timers Yes Alarms Configure/Setpoint SimulateProcedure Synchronizing Timers Definitions Chlorine Configuring the MeasurementDefinitions pH/ORP Measurement Sensor1SensorConfiguring Temperature Related Settings Definitions pHProgram Outputs Alarms Measurement TemperatureConfiguring Security Settings S1 Temp Comp Auto S2 Temp CompProgram Alarms Measurement Temperature Setting UP DiagnosticsSecurity SecurityProgram Measurement Temperature Security Diagnostic SetupGI Fault High 1500MΩ Procedure Setting Up DiagnosticsResetting the Analyzer Program Temperature Security DiagnosticsReset Analyzer Reset AnalyzerSection Calibration Calibrating TemperatureIntroduction Procedure Calibrate SensorSensor11 OutputS1 Calibration S1 Calibration + 25.0CProcedure-Zeroing the Sensor Calibration Free ChlorineCalibrate SensorSensor11 Output S1 Calibration Choose Free ChlorineTemperature S1 Calibration ZeroZeroCalCal Process Cal Calibrate?Sensor Sensor OutputCalibration pH Calibration Slope and OffsetZeroBufferCalCal Auto10.01 pH 07.01 pHStable Time Manual BufferManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer Redox Temperature S2 pH Cal Buffer Cal StandardizeStandardizeSlope 56.19 mV/pH Offset S1 Enter Value 00 pHProcedure-Entering a Known Slope and Offset Output Calibration Analog OutputsMA Output Cal Meter 000 mA Trim Complete This page left blank intentionally Section Digital Communications Model FCL-1056 Section Section Maintenance AnalyzerCleaning the membrane Replacing the electrolyte solution and membraneChlorine Sensor GeneralOther Maintenance Cleaning the SensorPH Sensor Cleaning the flow controller Constant Head Flow ControllerWeight Weight Section Troubleshooting Using the Diagnostic FeatureFaults OverviewFault message Explanation Section Troubleshooting When a Fault Message is ShowingHardware Error Sensor CPU Error Sensor ADC ErrorSensor Incompatible Sensor RTD OpenSensor RTD Out of Range Glass Z Too HighReference Impedance Too High Broken GlassTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Process readings are erratic Sensor can be calibrated, but the current is too lowReadings drift Sensor does not respond to changes in chlorine level Chlorine readings are too lowTroubleshooting When no Error Message is Showing pH Calibration Error During Two-Point CalibrationCalibration Error during Standardization Sensor Does Not Respond to Known pH ChangesPH Readings Are Moderately Noisy and Tend to Wander Troubleshooting When no Error Message is Showing General Simulating Inputs ChlorineAnod CathSimulating Inputs pH Simulating pH inputSimulating Inputs Temperature Simulating temperaturePage Americas Headquarters ASIA-PACIFICEurope GermanyWarranty Specifications subject to change without notice