Emerson PN 51-FCL-1056 Constant Head Flow Controller, Cleaning the flow controller

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MODEL FCL-1056

SECTION 8.0

 

MAINTENANCE

8.4 CONSTANT HEAD FLOW CONTROLLER

8.4.1 General

After a period of time, deposits may accumulate in the constant head overflow chamber and in the tubing leading to the flow cell(s). Deposits increase the resistance to flow and cause the flow to gradually decrease. Loss of flow may ultimately have an impact on the chlorine sensor performance. The flow controller is designed to provide about 2 gal/hr (120 mL/mm) flow. Loss of flow to about 1 gal/hr (60 mL/mm) causes about a 5% decrease in chlorine sensor output. Loss of flow has almost no effect on pH sensor performance other than to increase the overall response time.

8.4.2 Cleaning the flow controller

The low flow controller can be taken apart completely for cleaning. Use a strong flow of water to flush out the tub- ing. A pipe cleaner or a small bottlebrush can remove more adherent deposits. To prevent leaks, apply a thin layer of silicone grease (or equivalent) to the two O-rings at the base of overflow chamber and to the O-ring sealing the central overflow tube to the base.

8.4.3 Other Maintenance

Table 8-2 and Figure 8-2 show the replacement parts for the flow controller assembly used in Model FCL-01. Table 8-3 and Figure 8-3 show replacement parts for the flow controller assembly used in Model FCL-02.

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Contents FCL with 1056 Analyzer Essential Instructions Ppm mg/L EnglishFree Chlorine ORPS1 Free Cl PH Correction Manual Live/ContinousS1 Manual pH Temp Units Menu Tree Calibrate Sensor 1 Free chlorineSensor 2 pH Diagnostic Setup AlarmsTemperature Reset AnalyzerAbout This Document Rev. Level DateTable of Contents FCL-1056Table of Contents CONT’D List of TablesList of Tables CONT’D IiiSection Description and Specifications FeaturesApplications Specifications General Specifications SensorSpecifications Analyzer Component Parts AccessoriesOrdering Information PH Correction required selectionThis page left blank intentionally FCL-01 free chlorine without continuous pH correction Section InstallationUnpacking and Inspection FCL-02 free chlorine with continuous pH correctionGeneral Information InstallationInstalling the Sensors Mounting, Inlet, and Drain ConnectionsModel FCL-01 This page left blank intentionally Power Section WiringPOWER, ALARM, and Output Wiring Analog output wiringSensor Wiring Alarm relay connectionsWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Section Display and Operation DisplayKeypad Outputs Programming the ANALYZER-TUTORIALCalibrate RangeO2 S1 4mA 0.0C O2 S1 20mA 100.0C Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm SecurityUsing Hold HoldLanguage English Contrast Configuring the Main DisplayMain Format Format, Language, Warning, and ContrastDefault Settings Section Programming the AnalyzerGeneral Alarms Sensor assignmentChoices Default CONFIGURING, RANGING, and Simulating Outputs DefinitionsConfigure ProgramOutputAssign Output Output Range Configure Simulate Output ConfigureProcedure Ranging Outputs O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CRangeSimulate Configure SimulateConfiguring Alarms and Assigning Setpoints OutputSection Programming the Analyzer Alarms Configure/SetpointAlarm Simulate Alarms Configure/SetpointAlarm Simulate Alarm Don’t SimulateAlarms Configure/Setpoint Simulate Synch Timers YesProcedure Synchronizing Timers Configuring the Measurement Definitions ChlorineDefinitions pH/ORP Measurement Sensor1SensorConfiguring Temperature Related Settings Definitions pHConfiguring Security Settings Program Outputs Alarms MeasurementTemperature S1 Temp Comp Auto S2 Temp CompSecurity Program Alarms Measurement TemperatureSetting UP Diagnostics SecurityGI Fault High 1500MΩ Program Measurement Temperature SecurityDiagnostic Setup Procedure Setting Up DiagnosticsReset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset AnalyzerCalibrating Temperature Section CalibrationIntroduction S1 Calibration ProcedureCalibrate SensorSensor11 Output S1 Calibration + 25.0CProcedure-Zeroing the Sensor Calibration Free ChlorineCalibrate SensorSensor11 Output S1 Calibration Choose Free ChlorineSensor Temperature S1 Calibration ZeroZeroCalCal Process CalCalibrate? Sensor OutputCalibration pH Calibration Slope and OffsetZeroBufferCalCal Auto07.01 pH 10.01 pHStable Time Manual BufferManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer Slope 56.19 mV/pH Offset Redox Temperature S2 pH Cal Buffer CalStandardizeStandardize S1 Enter Value 00 pHProcedure-Entering a Known Slope and Offset Calibration Analog Outputs OutputMA Output Cal Meter 000 mA Trim Complete This page left blank intentionally Section Digital Communications Model FCL-1056 Section Section Maintenance AnalyzerChlorine Sensor Cleaning the membraneReplacing the electrolyte solution and membrane GeneralCleaning the Sensor Other MaintenancePH Sensor Cleaning the flow controller Constant Head Flow ControllerWeight Weight Faults Section TroubleshootingUsing the Diagnostic Feature OverviewTroubleshooting When a Fault Message is Showing Fault message Explanation SectionHardware Error Sensor Incompatible Sensor CPU ErrorSensor ADC Error Sensor RTD OpenReference Impedance Too High Sensor RTD Out of RangeGlass Z Too High Broken GlassTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Sensor can be calibrated, but the current is too low Process readings are erraticReadings drift Sensor does not respond to changes in chlorine level Chlorine readings are too lowTroubleshooting When no Error Message is Showing pH Calibration Error During Two-Point CalibrationCalibration Error during Standardization Sensor Does Not Respond to Known pH ChangesPH Readings Are Moderately Noisy and Tend to Wander Anod Troubleshooting When no Error Message is Showing GeneralSimulating Inputs Chlorine CathSimulating Inputs pH Simulating pH inputSimulating Inputs Temperature Simulating temperaturePage Europe Americas HeadquartersASIA-PACIFIC GermanyWarranty Specifications subject to change without notice