Emerson PN 51-FCL-1056 instruction manual Calibration pH, Calibration Slope and Offset

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MODEL FCL-1056

SECTION 6.0

 

CALIBRATION

6.4 CALIBRATION – pH

6.4.1 Purpose

A pH sensor consists of a glass and reference electrode. Usually, the two electrodes are combined into a single body, called a combination pH sensor. When the sensor is placed in an aqueous solution, it produces a voltage proportional to pH. An ideal pH sensor has a potential of 0 mV in pH 7 solution and a slope of -59.16 mV/pH at 25ºC, that is, a unit increase in pH causes the potential to drop 59.16 mV. However, even in a new pH sensor the slope and offset are rarely equal to the ideal values. And, as the sensor ages, the offset typically increases and the slope decreases. For these reasons, a new pH sensor should be calibrated before use, and the sensor should be recalibrated at regular intervals. A pH sensor is calibrated by exposing it to standard solutions having known pH values. The standard solutions are called buffers.

6.4.2 Definitions

1.AUTOMATIC BUFFER CALIBRATION. In automatic buffer calibration, the analyzer recognizes the buffer and uses the temperature-corrected pH value in the calibration. The table lists the buffers the analyzer recognizes. Temperature-pH data are valid between at least 0 and 60ºC.

Buffer list

Buffer pH

 

 

standard (note)

1.68, 3.56, 3.78, 4.01, 4.64, 6.86, 7.01, 7.41, 9.18, 10.01, 12.45

 

 

DIN19267

1.09, 3.06, 4.65, 6.79, 9.23, 12.75

 

 

Ingold

1.993, 4.005, 7.002, 9.206

 

 

Merck

2.002, 4.014, 7.003, 9.004, 12.009

 

 

Fisher

1.00, 2.00, 3.00, 4.00, 5.00, 6.00, 7.00, 8.00, 9.00, 10.00, 11.00

 

 

Note: With the exception of pH 7.01 buffer, the standard buffers are NIST buffers.

The analyzer also measures noise and drift and does not accept calibration data until readings are stable. Stability criteria are user-programmable.

The use of automatic buffer calibration minimizes errors and its use is strongly recommended.

2.MANUAL BUFFER CALIBRATION. In manual calibration, the user must enter the pH value of the buffer at the temperature of the buffer. In addition, the user must judge when pH readings are stable.

3.SLOPE AND OFFSET. Once the analyzer successfully completes the calibration, it calculates and displays the calibration slope and offset. The slope is reported as the slope at 25ºC. Figure 6-2 defines the terms.

FIGURE 6-2. Calibration Slope and Offset

4.STANDARDIZATION. The pH measured by the analyzer can be changed to match the reading from a second or referee instrument. The process of making the two readings agree is called standardization. During standardization the difference between the two pH values is converted to the equivalent voltage. The voltage, called the reference offset, is added to all subsequent measured sensor voltages before they are converted to pH. If a pH sensor is buffered, then standardized and placed back in the buffer solution, the meas- ured pH will differ from the buffer pH by an amount equivalent to the standardization offset.

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Contents FCL with 1056 Analyzer Essential Instructions English Free ChlorinePpm mg/L ORPLive/Continous S1 Free Cl PH Correction ManualS1 Manual pH Temp Units Calibrate Sensor 1 Free chlorine Menu TreeSensor 2 pH Alarms TemperatureDiagnostic Setup Reset AnalyzerAbout This Document Rev. Level DateTable of Contents FCL-1056Table of Contents CONT’D List of TablesList of Tables CONT’D IiiFeatures Section Description and SpecificationsApplications Specifications Sensor Specifications GeneralSpecifications Analyzer Accessories Ordering InformationComponent Parts PH Correction required selectionThis page left blank intentionally Section Installation Unpacking and InspectionFCL-01 free chlorine without continuous pH correction FCL-02 free chlorine with continuous pH correctionInstallation Installing the SensorsGeneral Information Mounting, Inlet, and Drain ConnectionsModel FCL-01 This page left blank intentionally Section Wiring POWER, ALARM, and Output WiringPower Analog output wiringSensor Wiring Alarm relay connectionsWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Section Display and Operation DisplayKeypad Programming the ANALYZER-TUTORIAL CalibrateOutputs RangeOutput Range O1 S1 4mA 0.000 ppm O1 S1 20mA 08.50 ppmO2 S1 4mA 0.0C O2 S1 20mA 100.0C SecurityUsing Hold HoldConfiguring the Main Display Main FormatLanguage English Contrast Format, Language, Warning, and ContrastSection Programming the Analyzer Default SettingsGeneral Alarms Sensor assignmentChoices Default CONFIGURING, RANGING, and Simulating Outputs DefinitionsProgramOutput ConfigureAssign Configure Simulate Output Configure Procedure Ranging OutputsOutput Output Range O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CConfigure Simulate Configuring Alarms and Assigning SetpointsRangeSimulate OutputSection Programming the Analyzer Configure/Setpoint AlarmsAlarm Alarms Configure/Setpoint Alarm Simulate AlarmSimulate Don’t SimulateSynch Timers Yes Alarms Configure/Setpoint SimulateProcedure Synchronizing Timers Definitions Chlorine Configuring the MeasurementDefinitions pH/ORP Measurement Sensor1SensorConfiguring Temperature Related Settings Definitions pHProgram Outputs Alarms Measurement TemperatureConfiguring Security Settings S1 Temp Comp Auto S2 Temp CompProgram Alarms Measurement Temperature Setting UP DiagnosticsSecurity SecurityProgram Measurement Temperature Security Diagnostic SetupGI Fault High 1500MΩ Procedure Setting Up DiagnosticsResetting the Analyzer Program Temperature Security DiagnosticsReset Analyzer Reset AnalyzerSection Calibration Calibrating TemperatureIntroduction Procedure Calibrate SensorSensor11 OutputS1 Calibration S1 Calibration + 25.0CProcedure-Zeroing the Sensor Calibration Free ChlorineCalibrate SensorSensor11 Output S1 Calibration Choose Free ChlorineTemperature S1 Calibration ZeroZeroCalCal Process Cal Calibrate?Sensor Sensor OutputCalibration pH Calibration Slope and OffsetZeroBufferCalCal Auto10.01 pH 07.01 pHStable Time Manual BufferManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer Redox Temperature S2 pH Cal Buffer Cal StandardizeStandardizeSlope 56.19 mV/pH Offset S1 Enter Value 00 pHProcedure-Entering a Known Slope and Offset Output Calibration Analog OutputsMA Output Cal Meter 000 mA Trim Complete This page left blank intentionally Section Digital Communications Model FCL-1056 Section Section Maintenance AnalyzerCleaning the membrane Replacing the electrolyte solution and membraneChlorine Sensor GeneralOther Maintenance Cleaning the SensorPH Sensor Cleaning the flow controller Constant Head Flow ControllerWeight Weight Section Troubleshooting Using the Diagnostic FeatureFaults OverviewFault message Explanation Section Troubleshooting When a Fault Message is ShowingHardware Error Sensor CPU Error Sensor ADC ErrorSensor Incompatible Sensor RTD OpenSensor RTD Out of Range Glass Z Too HighReference Impedance Too High Broken GlassTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Process readings are erratic Sensor can be calibrated, but the current is too lowReadings drift Sensor does not respond to changes in chlorine level Chlorine readings are too lowTroubleshooting When no Error Message is Showing pH Calibration Error During Two-Point CalibrationCalibration Error during Standardization Sensor Does Not Respond to Known pH ChangesPH Readings Are Moderately Noisy and Tend to Wander Troubleshooting When no Error Message is Showing General Simulating Inputs ChlorineAnod CathSimulating Inputs pH Simulating pH inputSimulating Inputs Temperature Simulating temperaturePage Americas Headquarters ASIA-PACIFICEurope GermanyWarranty Specifications subject to change without notice