Emerson PN 51-FCL-1056 Section Calibration, Introduction, Calibrating Temperature

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MODEL FCL-1056

SECTION 6.0

 

CALIBRATION

SECTION 6.0

CALIBRATION

6.1 INTRODUCTION

The calibrate menu allows the user to do the following:

1.Calibrate the temperature sensing element in the chlorine and pH sensors.

2.Calibrate the chlorine sensor.

3.Calibrate the pH sensor. Four methods are available.

a.Two-point calibration with automatic buffer recognition.

b.Manual two-point calibration.

c.Standardization.

d.Manual entry of pH sensor slope and offset.

4.Calibrate the analog outputs.

6.2 CALIBRATING TEMPERATURE

6.2.1 Purpose

Temperature is important in the measurement of chlorine and pH for different reasons.

The free chlorine sensor is a membrane-covered amperometric sensor. As the sensor operates, free chlorine diffuses through the membrane and is consumed at an electrode immediately behind the membrane. The reaction produces a current that depends on the rate at which the free chlorine diffuses through the membrane. The diffu- sion rate, in turn, depends on the concentration of free chlorine and how easily it passes through the membrane (the membrane permeability). Because membrane permeability is a function of temperature, the sensor current will change if the temperature changes. To account for changes in sensor current caused by temperature alone, the analyzer automatically applies a membrane permeability correction. The membrane permeability changes about 3%/°C at 25°C, so a 1°C error in temperature produces about a 3% error in the reading.

Temperature is also important in pH measurements.

1.The analyzer uses a temperature dependent factor to convert measured cell voltage to pH. Normally, a slight inaccuracy in the temperature reading is unimportant unless the pH reading is significantly different from 7.00. Even then, the error is small. For example, at pH 12 and 25°C, a 1°C error produces a pH error less than ±0.02.

2.During auto calibration, the analyzer recognizes the buffer being used and calculates the actual pH of the buffer at the measured temperature. Because the pH of most buffers changes only slightly with temperature, reasonable errors in temperature do not produce large errors in the buffer pH. For example, a 1°C error caus- es at most an error of ±0.03 in the calculated buffer pH.

Without calibration the accuracy of the temperature measurement is about ±0.4°C. Calibrate the sensor/analyzer unit if

1.±0.4°C accuracy is not acceptable

2.the temperature measurement is suspected of being in error. Calibrate temperature by making the analyzer reading match the temperature measured with a standard thermometer.

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Contents FCL with 1056 Analyzer Essential Instructions ORP EnglishFree Chlorine Ppm mg/LS1 Manual pH Temp Units S1 Free Cl PH Correction ManualLive/Continous Sensor 2 pH Menu TreeCalibrate Sensor 1 Free chlorine Reset Analyzer AlarmsTemperature Diagnostic SetupRev. Level Date About This DocumentFCL-1056 Table of ContentsList of Tables Table of Contents CONT’DIii List of Tables CONT’DApplications Section Description and SpecificationsFeatures Specifications Analyzer Specifications GeneralSpecifications Sensor PH Correction required selection AccessoriesOrdering Information Component PartsThis page left blank intentionally FCL-02 free chlorine with continuous pH correction Section InstallationUnpacking and Inspection FCL-01 free chlorine without continuous pH correctionMounting, Inlet, and Drain Connections InstallationInstalling the Sensors General InformationModel FCL-01 This page left blank intentionally Analog output wiring Section WiringPOWER, ALARM, and Output Wiring PowerAlarm relay connections Sensor WiringWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Display Section Display and OperationKeypad Range Programming the ANALYZER-TUTORIALCalibrate OutputsSecurity Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CHold Using HoldFormat, Language, Warning, and Contrast Configuring the Main DisplayMain Format Language English ContrastGeneral Default SettingsSection Programming the Analyzer Sensor assignment AlarmsChoices Default Definitions CONFIGURING, RANGING, and Simulating OutputsAssign ConfigureProgramOutput O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0C Configure Simulate Output ConfigureProcedure Ranging Outputs Output Output RangeOutput Configure SimulateConfiguring Alarms and Assigning Setpoints RangeSimulateSection Programming the Analyzer Alarm AlarmsConfigure/Setpoint Don’t Simulate Alarms Configure/SetpointAlarm Simulate Alarm SimulateProcedure Synchronizing Timers Alarms Configure/Setpoint SimulateSynch Timers Yes Definitions pH/ORP Configuring the MeasurementDefinitions Chlorine Sensor1Sensor MeasurementDefinitions pH Configuring Temperature Related SettingsS1 Temp Comp Auto S2 Temp Comp Program Outputs Alarms MeasurementTemperature Configuring Security Settings Security Program Alarms Measurement Temperature Setting UP Diagnostics SecurityProcedure Setting Up Diagnostics Program Measurement Temperature SecurityDiagnostic Setup GI Fault High 1500MΩReset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset AnalyzerIntroduction Calibrating TemperatureSection Calibration S1 Calibration + 25.0C ProcedureCalibrate SensorSensor11 Output S1 CalibrationCalibration Free Chlorine Procedure-Zeroing the SensorChoose Free Chlorine Calibrate SensorSensor11 Output S1 CalibrationSensor Output Temperature S1 Calibration ZeroZeroCalCal Process CalCalibrate? SensorCalibration Slope and Offset Calibration pHAuto ZeroBufferCalCalStable Time 07.01 pH10.01 pH Buffer ManualManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer S1 Enter Value 00 pH Redox Temperature S2 pH Cal Buffer CalStandardizeStandardize Slope 56.19 mV/pH OffsetProcedure-Entering a Known Slope and Offset MA Output Cal Meter 000 mA Trim Complete Calibration Analog OutputsOutput This page left blank intentionally Section Digital Communications Model FCL-1056 Section Analyzer Section MaintenanceGeneral Cleaning the membraneReplacing the electrolyte solution and membrane Chlorine SensorPH Sensor Cleaning the SensorOther Maintenance Constant Head Flow Controller Cleaning the flow controllerWeight Weight Overview Section TroubleshootingUsing the Diagnostic Feature FaultsHardware Error Troubleshooting When a Fault Message is ShowingFault message Explanation Section Sensor RTD Open Sensor CPU ErrorSensor ADC Error Sensor IncompatibleBroken Glass Sensor RTD Out of RangeGlass Z Too High Reference Impedance Too HighTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Readings drift Sensor can be calibrated, but the current is too lowProcess readings are erratic Chlorine readings are too low Sensor does not respond to changes in chlorine levelCalibration Error During Two-Point Calibration Troubleshooting When no Error Message is Showing pHSensor Does Not Respond to Known pH Changes Calibration Error during StandardizationPH Readings Are Moderately Noisy and Tend to Wander Cath Troubleshooting When no Error Message is Showing GeneralSimulating Inputs Chlorine AnodSimulating pH input Simulating Inputs pHSimulating temperature Simulating Inputs TemperaturePage Germany Americas HeadquartersASIA-PACIFIC EuropeWarranty Specifications subject to change without notice