Emerson PN 51-FCL-1056 instruction manual Weight

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MODEL FCL-1056	SECTION 8.0
	MAINTENANCE

TABLE 8-2. Replacement parts for constant head flow controller assembly (Model FCL-01)

	Location in			Shipping
	Figure 8-2	PN	Description	Weight

1		24039-00	Flow cell for chlorine sensor with bubble shedding nozzle	1 lb/0.5 kg

2		24040-00	O-ring kit, two 2-222 and one 2-024 silicone O-rings,	1 lb/0.5 kg
			with lubricant
3		33812-00	Dust cap for constant head flow controller	1 lb/0.5 kg

4		9322032	Elbow, ¼ in FNPT x ¼ in OD tubing	1 lb/0.5 kg

5		9350029	Check valve, ¼ in FNPT	1 lb/0.5 kg

6		33823-00	Outside tube for constant head device	1 lb/0.5 kg

FIGURE 8-2. Replacement Parts for the Flow Controller Assembly used in Model FCL-01.

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Contents FCL with 1056 Analyzer Essential Instructions ORP EnglishFree Chlorine Ppm mg/LLive/Continous S1 Free Cl PH Correction ManualS1 Manual pH Temp Units Calibrate Sensor 1 Free chlorine Menu TreeSensor 2 pH Reset Analyzer AlarmsTemperature Diagnostic SetupRev. Level Date About This DocumentFCL-1056 Table of ContentsList of Tables Table of Contents CONT’DIii List of Tables CONT’DFeatures Section Description and SpecificationsApplications Specifications Sensor Specifications GeneralSpecifications Analyzer PH Correction required selection AccessoriesOrdering Information Component PartsThis page left blank intentionally FCL-02 free chlorine with continuous pH correction Section InstallationUnpacking and Inspection FCL-01 free chlorine without continuous pH correctionMounting, Inlet, and Drain Connections InstallationInstalling the Sensors General InformationModel FCL-01 This page left blank intentionally Analog output wiring Section WiringPOWER, ALARM, and Output Wiring PowerAlarm relay connections Sensor WiringWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Display Section Display and OperationKeypad Range Programming the ANALYZER-TUTORIALCalibrate OutputsSecurity Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CHold Using HoldFormat, Language, Warning, and Contrast Configuring the Main DisplayMain Format Language English ContrastSection Programming the Analyzer Default SettingsGeneral Sensor assignment AlarmsChoices Default Definitions CONFIGURING, RANGING, and Simulating OutputsProgramOutput ConfigureAssign O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0C Configure Simulate Output ConfigureProcedure Ranging Outputs Output Output RangeOutput Configure SimulateConfiguring Alarms and Assigning Setpoints RangeSimulateSection Programming the Analyzer Configure/Setpoint AlarmsAlarm Don’t Simulate Alarms Configure/SetpointAlarm Simulate Alarm SimulateSynch Timers Yes Alarms Configure/Setpoint SimulateProcedure Synchronizing Timers Definitions Chlorine Configuring the MeasurementDefinitions pH/ORP Sensor1Sensor MeasurementDefinitions pH Configuring Temperature Related SettingsS1 Temp Comp Auto S2 Temp Comp Program Outputs Alarms MeasurementTemperature Configuring Security SettingsSecurity Program Alarms Measurement TemperatureSetting UP Diagnostics SecurityProcedure Setting Up Diagnostics Program Measurement Temperature SecurityDiagnostic Setup GI Fault High 1500MΩReset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset AnalyzerSection Calibration Calibrating TemperatureIntroduction S1 Calibration + 25.0C ProcedureCalibrate SensorSensor11 Output S1 CalibrationCalibration Free Chlorine Procedure-Zeroing the SensorChoose Free Chlorine Calibrate SensorSensor11 Output S1 CalibrationSensor Output Temperature S1 Calibration ZeroZeroCalCal Process CalCalibrate? SensorCalibration Slope and Offset Calibration pHAuto ZeroBufferCalCal10.01 pH 07.01 pHStable Time Buffer ManualManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer S1 Enter Value 00 pH Redox Temperature S2 pH Cal Buffer CalStandardizeStandardize Slope 56.19 mV/pH OffsetProcedure-Entering a Known Slope and Offset Output Calibration Analog OutputsMA Output Cal Meter 000 mA Trim Complete This page left blank intentionally Section Digital Communications Model FCL-1056 Section Analyzer Section MaintenanceGeneral Cleaning the membraneReplacing the electrolyte solution and membrane Chlorine SensorOther Maintenance Cleaning the SensorPH Sensor Constant Head Flow Controller Cleaning the flow controllerWeight Weight Overview Section TroubleshootingUsing the Diagnostic Feature FaultsFault message Explanation Section Troubleshooting When a Fault Message is ShowingHardware Error Sensor RTD Open Sensor CPU ErrorSensor ADC Error Sensor IncompatibleBroken Glass Sensor RTD Out of RangeGlass Z Too High Reference Impedance Too HighTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Process readings are erratic Sensor can be calibrated, but the current is too lowReadings drift Chlorine readings are too low Sensor does not respond to changes in chlorine levelCalibration Error During Two-Point Calibration Troubleshooting When no Error Message is Showing pHSensor Does Not Respond to Known pH Changes Calibration Error during StandardizationPH Readings Are Moderately Noisy and Tend to Wander Cath Troubleshooting When no Error Message is Showing GeneralSimulating Inputs Chlorine AnodSimulating pH input Simulating Inputs pHSimulating temperature Simulating Inputs TemperaturePage Germany Americas HeadquartersASIA-PACIFIC EuropeWarranty Specifications subject to change without notice