Emerson PN 51-FCL-1056 Troubleshooting When no Error Message is Showing Chlorine

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MODEL FCL-1056

SECTION 9.0

 

TROUBLESHOOTING

9.4.6Sensor Temperature High or Low The sensor RTD is most likely miswired.

1.Check wiring connections.

2.Check resistance between RTD in and return leads. The resistance should be close to the values given in Section 9.10.2.

3.Replace sensor.

9.4.7 Broken Glass Disabled

The impedance of the pH glass electrode is a strong function of temperature. As temperature increases, the glass impedance decreases. Because the broken glass fault message appears when the glass impedance becomes too low, it is important that low impedance readings be properly corrected for temperature effects. However, there is a high temperature cutoff beyond which the correction does not work. Once the temperature exceeds this value, the broken glass fault is automatically disabled.

This warning should never appear in the FCL-02.

9.5 TROUBLESHOOTING WHEN NO ERROR MESSAGE IS SHOWING — CHLORINE

 

Problem

See Section

 

Zero current was accepted, but the current is substantially greater than 10 nA

9.5.1

 

 

Error or warning message appears while zeroing the sensor (zero current is too high)

9.5.1

 

 

Zero current is unstable

9.5.2

 

 

Sensor can be calibrated, but sensitivity is significantly different from 350 nA/ppm

9.5.3

 

 

Process readings are erratic

9.5.4

 

 

Readings drift

9.5.5

 

 

Sensor does not respond to changes in chlorine level

9.5.6

 

 

 

 

 

 

Chlorine reading spikes following rapid change in pH

9.5.7

 

 

 

 

 

9.5.1 Zero current is too high

1.Is the sensor properly wired to the analyzer? See Section 3.2.

2.Is the zero solution chlorine-free? Take a sample of the solution and test it for free chlorine level. The concentration should be less than 0.02 ppm.

3.Has adequate time been allowed for the sensor to reach a minimum stable residual current? It may take several hours, sometimes as long as overnight, for a new sensor to stabilize.

4.Check the membrane for damage and replace it if necessary.

9.5.2 Zero current is unstable

1.Is the sensor properly wired to the analyzer? See Section 3.2. Verify that all wiring connections are tight.

2.Readings are often erratic when a new or rebuilt sensor is first placed in service. Readings usually stabilize after about an hour.

3.Is the conductivity of the zero solution greater than 50 µS/cm? DO NOT USE DEIONIZED OR DISTILLED WATER TO ZERO THE SENSOR. The zero solution should contain at least 0.5 grams of sodium chloride per liter.

4.Is the space between the membrane and cathode filled with electrolyte solution and is the flow path between the electrolyte reservoir and membrane clear? Often the flow of electrolyte can be started by simply holding the sensor with the membrane end pointing down and sharply shaking the sensor a few times as though shaking down a clinical thermometer. If shaking does not work, try clearing the holes around the cathode stem. Hold the sensor with the membrane end pointing up. Unscrew the membrane retainer and remove the membrane assembly. Be sure the wood ring remains with the membrane assembly. Use the end of a straightened paper clip to clear the holes at the base of the cathode stem. Replace the membrane.

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Contents FCL with 1056 Analyzer Essential Instructions Ppm mg/L EnglishFree Chlorine ORPS1 Manual pH Temp Units S1 Free Cl PH Correction ManualLive/Continous Sensor 2 pH Menu TreeCalibrate Sensor 1 Free chlorine Diagnostic Setup AlarmsTemperature Reset AnalyzerAbout This Document Rev. Level DateTable of Contents FCL-1056Table of Contents CONT’D List of TablesList of Tables CONT’D IiiApplications Section Description and SpecificationsFeatures Specifications Analyzer Specifications GeneralSpecifications Sensor Component Parts AccessoriesOrdering Information PH Correction required selectionThis page left blank intentionally FCL-01 free chlorine without continuous pH correction Section InstallationUnpacking and Inspection FCL-02 free chlorine with continuous pH correctionGeneral Information InstallationInstalling the Sensors Mounting, Inlet, and Drain ConnectionsModel FCL-01 This page left blank intentionally Power Section WiringPOWER, ALARM, and Output Wiring Analog output wiringSensor Wiring Alarm relay connectionsWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Section Display and Operation DisplayKeypad Outputs Programming the ANALYZER-TUTORIALCalibrate RangeO2 S1 4mA 0.0C O2 S1 20mA 100.0C Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm SecurityUsing Hold HoldLanguage English Contrast Configuring the Main DisplayMain Format Format, Language, Warning, and ContrastGeneral Default SettingsSection Programming the Analyzer Alarms Sensor assignmentChoices Default CONFIGURING, RANGING, and Simulating Outputs DefinitionsAssign ConfigureProgramOutput Output Output Range Configure Simulate Output ConfigureProcedure Ranging Outputs O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CRangeSimulate Configure SimulateConfiguring Alarms and Assigning Setpoints OutputSection Programming the Analyzer Alarm AlarmsConfigure/Setpoint Simulate Alarms Configure/SetpointAlarm Simulate Alarm Don’t SimulateProcedure Synchronizing Timers Alarms Configure/Setpoint SimulateSynch Timers Yes Definitions pH/ORP Configuring the MeasurementDefinitions Chlorine Measurement Sensor1SensorConfiguring Temperature Related Settings Definitions pHConfiguring Security Settings Program Outputs Alarms MeasurementTemperature S1 Temp Comp Auto S2 Temp CompSecurity Program Alarms Measurement TemperatureSetting UP Diagnostics SecurityGI Fault High 1500MΩ Program Measurement Temperature SecurityDiagnostic Setup Procedure Setting Up DiagnosticsReset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset AnalyzerIntroduction Calibrating TemperatureSection Calibration S1 Calibration ProcedureCalibrate SensorSensor11 Output S1 Calibration + 25.0CProcedure-Zeroing the Sensor Calibration Free ChlorineCalibrate SensorSensor11 Output S1 Calibration Choose Free ChlorineSensor Temperature S1 Calibration ZeroZeroCalCal Process CalCalibrate? Sensor OutputCalibration pH Calibration Slope and OffsetZeroBufferCalCal AutoStable Time 07.01 pH10.01 pH Manual BufferManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer Slope 56.19 mV/pH Offset Redox Temperature S2 pH Cal Buffer CalStandardizeStandardize S1 Enter Value 00 pHProcedure-Entering a Known Slope and Offset MA Output Cal Meter 000 mA Trim Complete Calibration Analog OutputsOutput This page left blank intentionally Section Digital Communications Model FCL-1056 Section Section Maintenance AnalyzerChlorine Sensor Cleaning the membraneReplacing the electrolyte solution and membrane GeneralPH Sensor Cleaning the SensorOther Maintenance Cleaning the flow controller Constant Head Flow ControllerWeight Weight Faults Section TroubleshootingUsing the Diagnostic Feature OverviewHardware Error Troubleshooting When a Fault Message is ShowingFault message Explanation Section Sensor Incompatible Sensor CPU Error Sensor ADC Error Sensor RTD OpenReference Impedance Too High Sensor RTD Out of RangeGlass Z Too High Broken GlassTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Readings drift Sensor can be calibrated, but the current is too lowProcess readings are erratic Sensor does not respond to changes in chlorine level Chlorine readings are too lowTroubleshooting When no Error Message is Showing pH Calibration Error During Two-Point CalibrationCalibration Error during Standardization Sensor Does Not Respond to Known pH ChangesPH Readings Are Moderately Noisy and Tend to Wander Anod Troubleshooting When no Error Message is Showing GeneralSimulating Inputs Chlorine CathSimulating Inputs pH Simulating pH inputSimulating Inputs Temperature Simulating temperaturePage Europe Americas HeadquartersASIA-PACIFIC GermanyWarranty Specifications subject to change without notice