Emerson PN 51-FCL-1056 instruction manual Essential Instructions

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ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Your purchase from Rosemount Analytical, Inc. has resulted in one of the finest instruments available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly related to the quality of the installation and knowledge of the user in oper- ating and maintaining the instrument. To ensure their continued operation to the design specifica- tions, personnel should read this manual thoroughly before proceeding with installation, commissioning, operation, and maintenance of this instrument. If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.

Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property dam- age; damage to this instrument; and warranty invalidation.

Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1-800-854-8257 or 949-757-8500 to request correct manual.

For clarification of instructions, contact your Rosemount representative.

Follow all warnings, cautions, and instructions marked on and supplied with the product.

Use only qualified personnel to install, operate, update, program and maintain the product.

Educate your personnel in the proper installation, operation, and maintenance of the product.

Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual.

Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.

All equipment doors must be closed and protec- tive covers must be in place unless qualified per- sonnel are performing maintenance.

If this equipment is used in a manner not speci- fied by the manufacturer, the protection provided by it against hazards may be impaired.

Emerson Process Management

2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250

http://www.rosemountanalytical.com

WARNING

RISK OF ELECTRICAL SHOCK

Equipment protected throughout by double insulation.

Installation of cable connections and servicing of this product require access to shock hazard voltage levels.

Main power and relay contacts wired to separate power source must be disconnected before servicing.

Do not operate or energize instrument with case open!

Signal wiring connected in this box must be rated at least 240 V.

Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and jumper wires.

Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protection requirements. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).

Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.

Operate only with front and rear panels fastened and in place over terminal area.

Safety and performance require that this instrument be connected and properly grounded through a three-wire power source.

Proper relay use and configuration is the responsibility of the user.

CAUTION

This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interfer- ence. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of Class A comput- ing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense, will be required to take whatever measures may be required to correct the interference.

WARNING

This product is not intended for use in the light industrial, residential or commercial environments per the instrument’s certification to EN50081-2.

© Rosemount Analytical Inc. 2012

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Contents FCL with 1056 Analyzer Essential Instructions Ppm mg/L EnglishFree Chlorine ORPS1 Manual pH Temp Units S1 Free Cl PH Correction ManualLive/Continous Sensor 2 pH Menu TreeCalibrate Sensor 1 Free chlorine Diagnostic Setup AlarmsTemperature Reset AnalyzerAbout This Document Rev. Level DateTable of Contents FCL-1056Table of Contents CONT’D List of TablesList of Tables CONT’D IiiApplications Section Description and SpecificationsFeatures Specifications Analyzer Specifications GeneralSpecifications Sensor Component Parts AccessoriesOrdering Information PH Correction required selectionThis page left blank intentionally FCL-01 free chlorine without continuous pH correction Section InstallationUnpacking and Inspection FCL-02 free chlorine with continuous pH correctionGeneral Information InstallationInstalling the Sensors Mounting, Inlet, and Drain ConnectionsModel FCL-01 This page left blank intentionally Power Section WiringPOWER, ALARM, and Output Wiring Analog output wiringSensor Wiring Alarm relay connectionsWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Section Display and Operation DisplayKeypad Outputs Programming the ANALYZER-TUTORIALCalibrate RangeO2 S1 4mA 0.0C O2 S1 20mA 100.0C Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm SecurityUsing Hold HoldLanguage English Contrast Configuring the Main DisplayMain Format Format, Language, Warning, and ContrastGeneral Default SettingsSection Programming the Analyzer Alarms Sensor assignmentChoices Default CONFIGURING, RANGING, and Simulating Outputs DefinitionsAssign ConfigureProgramOutput Output Output Range Configure Simulate Output ConfigureProcedure Ranging Outputs O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CRangeSimulate Configure SimulateConfiguring Alarms and Assigning Setpoints OutputSection Programming the Analyzer Alarm AlarmsConfigure/Setpoint Simulate Alarms Configure/SetpointAlarm Simulate Alarm Don’t SimulateProcedure Synchronizing Timers Alarms Configure/Setpoint SimulateSynch Timers Yes Definitions pH/ORP Configuring the MeasurementDefinitions Chlorine Measurement Sensor1SensorConfiguring Temperature Related Settings Definitions pHConfiguring Security Settings Program Outputs Alarms MeasurementTemperature S1 Temp Comp Auto S2 Temp CompSecurity Program Alarms Measurement TemperatureSetting UP Diagnostics SecurityGI Fault High 1500MΩ Program Measurement Temperature SecurityDiagnostic Setup Procedure Setting Up DiagnosticsReset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset AnalyzerIntroduction Calibrating TemperatureSection Calibration S1 Calibration ProcedureCalibrate SensorSensor11 Output S1 Calibration + 25.0CProcedure-Zeroing the Sensor Calibration Free ChlorineCalibrate SensorSensor11 Output S1 Calibration Choose Free ChlorineSensor Temperature S1 Calibration ZeroZeroCalCal Process CalCalibrate? Sensor OutputCalibration pH Calibration Slope and OffsetZeroBufferCalCal AutoStable Time 07.01 pH10.01 pH Manual BufferManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer Slope 56.19 mV/pH Offset Redox Temperature S2 pH Cal Buffer CalStandardizeStandardize S1 Enter Value 00 pHProcedure-Entering a Known Slope and Offset MA Output Cal Meter 000 mA Trim Complete Calibration Analog OutputsOutput This page left blank intentionally Section Digital Communications Model FCL-1056 Section Section Maintenance AnalyzerChlorine Sensor Cleaning the membraneReplacing the electrolyte solution and membrane GeneralPH Sensor Cleaning the SensorOther Maintenance Cleaning the flow controller Constant Head Flow ControllerWeight Weight Faults Section TroubleshootingUsing the Diagnostic Feature OverviewHardware Error Troubleshooting When a Fault Message is ShowingFault message Explanation Section Sensor Incompatible Sensor CPU ErrorSensor ADC Error Sensor RTD OpenReference Impedance Too High Sensor RTD Out of RangeGlass Z Too High Broken GlassTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Readings drift Sensor can be calibrated, but the current is too lowProcess readings are erratic Sensor does not respond to changes in chlorine level Chlorine readings are too lowTroubleshooting When no Error Message is Showing pH Calibration Error During Two-Point CalibrationCalibration Error during Standardization Sensor Does Not Respond to Known pH ChangesPH Readings Are Moderately Noisy and Tend to Wander Anod Troubleshooting When no Error Message is Showing GeneralSimulating Inputs Chlorine CathSimulating Inputs pH Simulating pH inputSimulating Inputs Temperature Simulating temperaturePage Europe Americas HeadquartersASIA-PACIFIC GermanyWarranty Specifications subject to change without notice