Emerson PN 51-FCL-1056 Specifications General, Specifications Sensor, Specifications Analyzer

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MODEL FCL-1056

1.3 SPECIFICATIONS — GENERAL

Sample requirements:

Pressure: 3 to 65 psig (122 to 549 kPa abs)

A check valve in the inlet prevents the sensor flow cells from going dry if sample flow is lost. The check valve opens at 3 psig (122 kPa abs). If the check valve is removed, minimum pres- sure is 1 psig (108 kpa abs).

Temperature: 32 to 122°F (0 to 50°)

Minimum Flow: 3 gal/hr (11 L/hr)

Maximum flow: 80 gal/hr (303 L/hr); high flow causes the overflow tube to back up

Sample Conductivity: >50 µS/cm at 25°C

Process connection: 1/4-in OD tubing compression fitting (can be removed and replaced with barbed fitting for soft tubing)

Drain connection: 3/4-in barbed fitting. Sample must drain to open atmosphere

Wetted parts:

Overflow sampler and flow cell: acrylic, polycar- bonate, Kynar®1, nylon, silicone

Chlorine sensor: Noryl®2, Viton®3, wood, silicone, polyethersulfone, polyester, and platinum

pH sensor (3900VP) : Stainless steel, glass, Teflon®4, polyphenylene sulfide, EPDM, and silicone

Response time to step change in chlorine concen- tration: <80 sec to 95% of final reading for inlet sample flow of 3 gph (11 L/hr)

Weight/shipping weight:

Model FCL-01: 10 lb/13 lb (4.5 kg/6.0 kg)

Model FCL-02: 11 lb/14 lb (5.0 kg/6.5 kg)

[rounded to the nearest 1 lb. (0.5 kg)]

1.4 SPECIFICATIONS — SENSOR

Free chlorine range: 0 to 10 ppm as Cl2. For higher ranges, consult the factory.

pH correction range: 6.0 to 9.5. For samples having pH between 9.5 and 10.0, consult the factory. If pH < 6.0, correction is not necessary. For manual pH correction, choose option -01. For continuous pH correction choose option -02.

Accuracy: Accuracy depends on the accuracy of the chemical test used to calibrate the sensor.

SECTION 1.0

DESCRIPTION AND SPECIFICATIONS

Interferences: Monochloramine, permangante, peroxides.

Electrolyte volume: 25 mL (approx.)

Electrolyte life: 3 months (approx.); for best results replace electrolyte monthly.

1.5 SPECIFICATIONS — ANALYZER

Case: Polycarbonate, NEMA 4X/CSA4 (IP65)

Display: Monochromatic back-lit LCD. Main character height 0.6 in (15 mm). Display is user-programable.

Languages: English, German, Italian, Spanish, French, Portuguese

Ambient temperature and humidity: 32 to 131°F (0 to 55°C); RH 5 to 95% (con-condensing)

Storage temperature: -4 to 140°F (-20°C and 60°C)

Power: 84 to 265 Vac, 47.5-65.0 Hz, 15 W. Equipment protected by double insulation.

RFI/EMI: EN-61326

LVD: EN-61010-1

Outputs: Two 4-20 mA or 0-20 mA isolated outputs. Continuously adjustable. Linear or logarithmic. Maximum load 550 ohms. Output dampening with time constant of 5 sec is user-selectable.

Alarms: Four alarm relays. Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configured independently and each can be programmed with interval timer settings.

Relays: Form C, SPDT, epoxy sealed

Relay Contact ratings:

5 A at 28 VDC or 300 VAC (resistive) 1/8 HP at 120/240 VAC.

Terminal Connections Rating: Power connector (3-leads):18-12 AWG wire size. Current output connectors (2-leads):24-16 AWG wire size. Alarm relay terminal blocks: 18-16 AWG wire size

1

Kynar is a registered trademark of Elf Atochem North America.

2

Noryl is a registered trademark of General Electric.

3

Viton is a registered trademark of E.I. duPont de Nemours & Co.

4

Teflon is a registered trademark of E.I. duPont de Nemours & Co.

2

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Contents FCL with 1056 Analyzer Essential Instructions English Free ChlorinePpm mg/L ORPS1 Free Cl PH Correction Manual Live/ContinousS1 Manual pH Temp Units Menu Tree Calibrate Sensor 1 Free chlorineSensor 2 pH Alarms TemperatureDiagnostic Setup Reset AnalyzerAbout This Document Rev. Level DateTable of Contents FCL-1056 Table of Contents CONT’D List of TablesList of Tables CONT’D IiiSection Description and Specifications FeaturesApplications Specifications General Specifications SensorSpecifications Analyzer Accessories Ordering InformationComponent Parts PH Correction required selectionThis page left blank intentionally Section Installation Unpacking and InspectionFCL-01 free chlorine without continuous pH correction FCL-02 free chlorine with continuous pH correctionInstallation Installing the SensorsGeneral Information Mounting, Inlet, and Drain ConnectionsModel FCL-01 This page left blank intentionally Section Wiring POWER, ALARM, and Output WiringPower Analog output wiringSensor Wiring Alarm relay connectionsWiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Section Display and Operation DisplayKeypad Programming the ANALYZER-TUTORIAL CalibrateOutputs RangeOutput Range O1 S1 4mA 0.000 ppm O1 S1 20mA 08.50 ppmO2 S1 4mA 0.0C O2 S1 20mA 100.0C SecurityUsing Hold HoldConfiguring the Main Display Main FormatLanguage English Contrast Format, Language, Warning, and ContrastDefault Settings Section Programming the AnalyzerGeneral Alarms Sensor assignmentChoices Default CONFIGURING, RANGING, and Simulating Outputs DefinitionsConfigure ProgramOutputAssign Configure Simulate Output Configure Procedure Ranging OutputsOutput Output Range O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0CConfigure Simulate Configuring Alarms and Assigning SetpointsRangeSimulate OutputSection Programming the Analyzer Alarms Configure/SetpointAlarm Alarms Configure/Setpoint Alarm Simulate AlarmSimulate Don’t SimulateAlarms Configure/Setpoint Simulate Synch Timers YesProcedure Synchronizing Timers Configuring the Measurement Definitions ChlorineDefinitions pH/ORP Measurement Sensor1SensorConfiguring Temperature Related Settings Definitions pHProgram Outputs Alarms Measurement TemperatureConfiguring Security Settings S1 Temp Comp Auto S2 Temp CompProgram Alarms Measurement Temperature Setting UP DiagnosticsSecurity SecurityProgram Measurement Temperature Security Diagnostic SetupGI Fault High 1500MΩ Procedure Setting Up DiagnosticsResetting the Analyzer Program Temperature Security DiagnosticsReset Analyzer Reset AnalyzerCalibrating Temperature Section CalibrationIntroduction Procedure Calibrate SensorSensor11 OutputS1 Calibration S1 Calibration + 25.0CProcedure-Zeroing the Sensor Calibration Free ChlorineCalibrate SensorSensor11 Output S1 Calibration Choose Free ChlorineTemperature S1 Calibration ZeroZeroCalCal Process Cal Calibrate?Sensor Sensor OutputCalibration pH Calibration Slope and OffsetZeroBufferCalCal Auto07.01 pH 10.01 pHStable Time Manual BufferManual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer Redox Temperature S2 pH Cal Buffer Cal StandardizeStandardizeSlope 56.19 mV/pH Offset S1 Enter Value 00 pHProcedure-Entering a Known Slope and Offset Calibration Analog Outputs OutputMA Output Cal Meter 000 mA Trim Complete This page left blank intentionally Section Digital Communications Model FCL-1056 Section Section Maintenance AnalyzerCleaning the membrane Replacing the electrolyte solution and membraneChlorine Sensor GeneralCleaning the Sensor Other MaintenancePH Sensor Cleaning the flow controller Constant Head Flow ControllerWeight Weight Section Troubleshooting Using the Diagnostic FeatureFaults OverviewTroubleshooting When a Fault Message is Showing Fault message Explanation SectionHardware Error Sensor CPU Error Sensor ADC ErrorSensor Incompatible Sensor RTD OpenSensor RTD Out of Range Glass Z Too HighReference Impedance Too High Broken GlassTroubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Sensor can be calibrated, but the current is too low Process readings are erraticReadings drift Sensor does not respond to changes in chlorine level Chlorine readings are too lowTroubleshooting When no Error Message is Showing pH Calibration Error During Two-Point CalibrationCalibration Error during Standardization Sensor Does Not Respond to Known pH ChangesPH Readings Are Moderately Noisy and Tend to Wander Troubleshooting When no Error Message is Showing General Simulating Inputs ChlorineAnod CathSimulating Inputs pH Simulating pH inputSimulating Inputs Temperature Simulating temperaturePage Americas Headquarters ASIA-PACIFICEurope GermanyWarranty Specifications subject to change without notice