Gateway 312785C important safety instructions General Troubleshooting

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Troubleshooting

Troubleshooting

NOTE: This section covers the most common problems encountered while setting up, programming or using the product. Do not forget to always download in the device after changing settings in Graco Gateway.

General Troubleshooting

PROBLEM

CAUSE

SOLUTION

 

 

 

 

 

 

Unit screen is blank and PWR LED is

No power applied to the unit.

Check power supply. Units require 24

off.

 

VDC, ± 10%.

 

 

 

Unit screen is blank and PWR LED is

Contrast too low (Graco Gateway

Program one of the soft keys with the

on.

only).

action as User Defined and the fol-

 

 

lowing code in the field On Pressed:

 

 

dispcontrast++

 

 

 

 

No primitives on the display.

Add objects to the User Interface in

 

 

Graco Gateway.

 

 

 

 

Backlight is off.

Push one of the soft keys to turn it

 

 

back on.

 

 

 

 

Backlight tube is broken.

Replace the backlight tube.

 

 

 

Unit continually cycles on and off.

Cross-references between tags, e.g.,

Remove one of the references or use

 

Var1 uses Var2 as maximum which in

formula tags for indirect reference,

 

turn uses Var1 as minimum.

e.g., Form1 is equal to Var1 and used

 

 

in Var2 minimum instead of Var1.

 

 

 

 

Database is corrupted.

Create a new database or send to

 

 

technical support for debugging.

 

 

 

Unit cycles power after an operation.

Most likely a program going in an

Check if the operation launches pro-

 

endless loop.

gram containing loops with no exit

 

 

point.

 

 

 

CF LED flashing slowly.

CF card corrupted or invalid.

Format the card from Graco Gateway

 

 

using the Link > Format Flash menu.

 

 

 

32

312785C

Image 32
Contents Important Safety Instructions Gateway Network Communication KitsContents Component Manuals in English Description Graco Gateway KitsRelated Manuals Fire and Explosion Hazard Install the Gateway Module Hardware Graco Gateway OverviewLocation MountingNON-HAZARDOUS Area Connect the Module to EasyKey Cabling ConnectionsWiring Diagrams on EasyKey Bottom ViewGateway Module IG EasyKey and Module Cable Connection PointsPower Connector Expansion Port RS232/PGUSB/PG Ethernet Install CompactFlash Card Mount the Control on DIN RailInstall the GracoConfig Software System RequirementsSoftware Updates Load the SoftwareDownload the Preconfigured Database to the Gateway Module Set Communications Port to USBGraco Gateway Network Communications Configuration Startup GracoConfig MainCommunications Button Balloon HelpSetup the Database Preconfigured DatabaseRename PLC1 Map Data Mapping Gateway BlocksSetting Block Size Block Mapping Data Modbus and I/O Data Start Mix ProcessStop Mix Process Color Change ProcessStart Mix Mode Process Flow Chart Mixing Mode Process Flow Chart Purge Mode Process Flow Chart Color Change Mode Process Flow Chart Alarm Processing Alarm Processing Flow ChartModbus and I/O Data Bit Digital Input Binary Name Details ProMix 2KS Active Alarms Modbus RegisterProMix 2KS Digital Outputs Modbus Register ProMix 2KS Active Alarms Modbus Register ProMix 2KS Modbus/TCP Variable Map ProMix 2KS Modbus/TCP Variable Map EasyKeyModbus Status Register Description Units Low Limit High LimitProMix 2KS Recipe Bits ProMix 2KS Recipe BitsTroubleshooting General TroubleshootingBleshooting page 36 or Ethernet Communication TroubleshootingSee Serial Communication Trou Problem Cause Solution Graco Gateway Messages Troubleshooting Serial Communication Troubleshooting Ethernet Communication Troubleshooting LED Functions Status STS LEDUser Communication Ports TX/RX LEDs Ethernet LEDsSystem Electrical Schematic Non-Hazardous AreaParts Part No. Description QtyWiring Diagrams 417Appendix a DeviceNet Slave Communication OverviewIntroduction DeviceNet Port ProtocolsDeviceNet Port Pin Outs and PLC Connection Level of Support About DeviceNetPredefined Master/Slave Connection Set Hardware Gateway ConfigurationConfigure the Gateway DeviceNet Option Card Select DeviceNet Server Device Settings Create Gateway Blocks Add a Gateway BlockSelect Data Type Word as Long DeviceNet Block Mapping Automatic Update of the EDS File Automatic EDS UpdateConfigure the RSNetWorx for DeviceNet Software EDS ValidationReview EDS Registration Apply and Save Configure the Allen Bradley ControlLogix PLC Create Valid DeviceNet ScannerWire the DeviceNet Network Main Task TreeAlso see Appendix B Profibus DP Slave Communi- cation on Appendix B Profibus DP Slave CommunicationProfibus Port Protocols About Profibus DP DP MasterSetup the PLC Install the GSD fileBrowse to GSD File Setup the Profibus Network DP Properties WindowOpen Profibus Properties Set Transmission Rate Add the Graco Gateway to the Profibus Network Add Graco Gateway to Profibus NetworkConfigure Data Blocks Graco Gateway Setup Setup the Profibus CommunicationSelect Profibus Server Setup Tags Create a VariableSelect Block Type How Addressing Works PLC Addressing SchemeUseful Formulas PLCAppendix C Graco Gateway to ControlLogix via Ethernet IP Ethernet PLC ConnectionControlLogix Configuration Ethernet Module PropertiesPort Configuration Window Ethernet Module Properties Ethernet Configuration Data Graco Gateway Configuration Ethernet Block SettingsAppendix C Graco Gateway to ControlLogix via Ethernet IP Dimensions Dimensions Technical Data Graco Standard Warranty Graco Information