Gateway 312785C important safety instructions Serial Communication Troubleshooting

Page 36

Troubleshooting

Serial Communication Troubleshooting

This section is used to troubleshoot the communication between two devices linked via serial ports, i.e. RS232 or RS485.

TIP: For communication troubleshooting, it is strongly advised to create a new Graco Gateway database including only one data tag mapped to a known register in the target device.

PROBLEM

CAUSE

SOLUTION

 

 

 

 

 

 

Values show ----

Port settings do not match.

Check that the port settings of the

 

 

Graco Gateway device match the tar-

 

 

get device (i.e. Baud, Parity, etc.).

 

 

 

 

Incorrect target device address.

Check that the target device address

 

 

in Graco Gateway (in communica-

 

 

tions on the PLC symbol) matches

 

 

the target device address setup.

 

 

 

 

Incorrect cable.

Check the cable part number or

 

 

cabling to match your protocol.

 

 

 

 

Incorrect communication port.

Check if the cable is connected to the

 

 

correct communication port.

 

 

If the above is correct, check that the

 

 

protocol settings are on the correct

 

 

communication port in Graco Gate-

 

 

way.

 

 

 

 

Communication port connector pins

Although unlikely, check the commu-

 

bent inward.

nication port connector pins on the

 

 

Graco Gateway in case some are

 

 

bent inward resulting in a bad contact

 

 

with the cable.

 

 

 

 

Incorrect tag mapping.

Check that the tag is mapped to an

 

 

existing register in the target device.

 

 

 

Values blink between the data and

Incorrect tag mapping on one of the

Delete tags one after another and

----

tags on the display.

download in-between. When the val-

 

 

ues on the screen stop blinking, the

 

 

last deleted tag was mapped incor-

 

 

rectly or accessed an unknown regis-

 

 

ter in the target device.

 

 

 

 

Communications times-out.

Increase the Slave Response or

 

 

Device Timeout on the communica-

 

 

tion port or target device in Graco

 

 

Gateway.

 

 

 

36

312785C

Image 36
Contents Important Safety Instructions Gateway Network Communication KitsContents Graco Gateway Kits Related ManualsComponent Manuals in English Description Fire and Explosion Hazard Install the Gateway Module Hardware Graco Gateway OverviewLocation MountingNON-HAZARDOUS Area Connect the Module to EasyKey Cabling ConnectionsWiring Diagrams on EasyKey Bottom ViewGateway Module IG EasyKey and Module Cable Connection PointsPower Connector Expansion Port RS232/PGUSB/PG Ethernet Install CompactFlash Card Mount the Control on DIN RailInstall the GracoConfig Software System RequirementsSoftware Updates Load the SoftwareDownload the Preconfigured Database to the Gateway Module Set Communications Port to USBGraco Gateway Network Communications Configuration Startup GracoConfig MainCommunications Button Balloon HelpSetup the Database Preconfigured DatabaseRename PLC1 Map Data Mapping Gateway BlocksSetting Block Size Block Mapping Data Modbus and I/O Data Start Mix ProcessStop Mix Process Color Change ProcessStart Mix Mode Process Flow Chart Mixing Mode Process Flow Chart Purge Mode Process Flow Chart Color Change Mode Process Flow Chart Alarm Processing Alarm Processing Flow ChartModbus and I/O Data ProMix 2KS Active Alarms Modbus Register ProMix 2KS Digital Outputs Modbus RegisterBit Digital Input Binary Name Details ProMix 2KS Active Alarms Modbus Register ProMix 2KS Modbus/TCP Variable Map ProMix 2KS Modbus/TCP Variable Map EasyKeyModbus Status Register Description Units Low Limit High LimitProMix 2KS Recipe Bits ProMix 2KS Recipe BitsTroubleshooting General TroubleshootingCommunication Troubleshooting See Serial Communication TrouBleshooting page 36 or Ethernet Problem Cause Solution Graco Gateway Messages Troubleshooting Serial Communication Troubleshooting Ethernet Communication Troubleshooting LED Functions Status STS LEDUser Communication Ports TX/RX LEDs Ethernet LEDsSystem Electrical Schematic Non-Hazardous AreaParts Part No. Description QtyWiring Diagrams 417Appendix a DeviceNet Slave Communication OverviewIntroduction DeviceNet Port ProtocolsDeviceNet Port Pin Outs and PLC Connection About DeviceNet Predefined Master/Slave Connection SetLevel of Support Gateway Configuration Configure the Gateway DeviceNet Option CardHardware Select DeviceNet Server Device Settings Create Gateway Blocks Add a Gateway BlockSelect Data Type Word as Long DeviceNet Block Mapping Automatic Update of the EDS File Automatic EDS UpdateConfigure the RSNetWorx for DeviceNet Software EDS ValidationReview EDS Registration Apply and Save Configure the Allen Bradley ControlLogix PLC Create Valid DeviceNet ScannerWire the DeviceNet Network Main Task TreeAppendix B Profibus DP Slave Communication Profibus Port ProtocolsAlso see Appendix B Profibus DP Slave Communi- cation on About Profibus DP DP MasterSetup the PLC Install the GSD fileBrowse to GSD File Setup the Profibus Network DP Properties WindowOpen Profibus Properties Set Transmission Rate Add the Graco Gateway to the Profibus Network Add Graco Gateway to Profibus NetworkConfigure Data Blocks Graco Gateway Setup Setup the Profibus CommunicationSelect Profibus Server Setup Tags Create a VariableSelect Block Type How Addressing Works PLC Addressing SchemeUseful Formulas PLCAppendix C Graco Gateway to ControlLogix via Ethernet IP Ethernet PLC ConnectionControlLogix Configuration Ethernet Module PropertiesPort Configuration Window Ethernet Module Properties Ethernet Configuration Data Graco Gateway Configuration Ethernet Block SettingsAppendix C Graco Gateway to ControlLogix via Ethernet IP Dimensions Dimensions Technical Data Graco Standard Warranty Graco Information