Gateway 312785C important safety instructions System Electrical Schematic, Non-Hazardous Area

Page 39

System Electrical Schematic

System Electrical Schematic

Non-Hazardous Area

NON-HAZARDOUS AREA

POWER HARNESS

 

OPERATOR INTERFACE

 

 

 

DC OK

+

POWER

1

L1 85-250 VAC

 

+24 VDC

+

2

N

 

SUPPLY

 

COMMON

-

 

 

 

 

 

 

 

COMMON

-

 

 

 

 

 

 

 

1

UNUSED

 

 

 

 

2

UNUSED

 

 

 

J1

3

UNUSED

 

 

 

 

4

UNUSED

HARNESS

 

 

 

5

UNUSED

 

 

 

 

L1

 

LINE

L1

 

 

 

 

FILTER

N

 

 

 

N

 

 

 

 

 

 

 

 

GND

L1

TERMINAL

L1

 

 

 

 

 

 

 

 

 

 

 

 

 

N

BLOCK

N

 

 

 

 

 

 

1

GND

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

GND LUG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

GND N L1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

85-250

 

 

 

 

 

 

1

POWER

 

 

 

 

 

 

 

 

VAC

 

 

 

 

 

 

2

ROCKER

 

 

 

 

OPEN

1A

SWITCH

 

 

 

 

1B

 

 

 

 

 

OPEN

2A

 

 

 

 

 

2B

 

 

 

MEMBRANE SWITCH WITH RIBBON CABLE

DISPLAY

J4

J2

1

DISPLAY

1

BOARD

2

J9

2

3

 

3

4

 

4

5

RJ45

RJ45

6

 

 

7J6

8

9

10

11

1

 

 

2

 

 

3

 

 

4

 

 

5

 

 

6

 

 

7

 

 

8

 

 

9

 

1

10

 

 

2

11

 

 

3

12

 

 

4

13

 

J5

5

14

15

 

6

 

7

16

 

 

8

17

 

 

9

18

 

 

10

19

 

20

 

 

 

 

1

 

 

2

 

J10

3

 

 

4

 

 

5

 

 

6

 

 

 

J5

1

 

+12VDC I/S (RED)

 

 

 

 

 

 

2

 

COM (BLACK)

 

 

 

 

 

BARRIER

3

 

SHIELD

 

 

 

 

 

BOARD

1

 

+24VDC

 

 

 

 

 

 

J4

 

 

 

 

 

 

 

2

 

OPEN

 

 

 

 

 

 

 

3

 

COMMON

 

 

 

 

 

 

 

 

 

 

ALARM

 

 

 

+

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

3'

 

 

 

 

 

POWER DIST.

 

 

 

RJ45

 

RJ45

 

TERMINAL

 

 

 

 

 

 

 

 

 

BLOCKS

 

 

 

 

 

 

 

 

-

+

 

 

 

 

 

 

 

-

+

 

 

 

 

REMOTE

 

 

 

 

 

 

 

 

-

+

 

 

 

 

I/O

 

 

 

 

 

 

 

 

INTEGRATION

-

+

 

 

 

 

BOARD

 

 

 

 

 

 

SHIELD

 

 

 

FLOW CONTROL CAL. (BLK)

 

 

1

 

 

 

 

GUN TRIGGER (WHT)

 

 

2

 

 

 

 

DIGITAL IN COMMON (RED)

 

 

3

 

 

 

 

REMOTE STOP (GRN)

 

 

4

 

 

 

 

ALARM RESET (BRN)

 

 

5

 

 

 

 

ALARM OUTPUT (BLU)

 

 

6

 

 

 

 

DIGITAL OUTPUT COMMON (ORG)

 

 

7

 

 

 

 

POT LIFE (YEL)

 

 

8

 

 

 

 

FLOW RATE ANALOG IN (PUR)

 

 

9

 

 

 

 

FLOW RATE ANALOG COMMON (GRAY)

 

10

 

 

 

I/O HARNESSES

RS485 INTEGRATION A (WHT/BLU)

1

TERMINAL

BLOCKS

RS485 INTEGRATION B (BLU/WHT)

2

 

RS485 INTEGRATION GROUND (SHIELD)

3

 

RS485 NETWORK A (WHT/ORG)

4

 

RS485 NETWORK B (ORG/WHT)

 

5

 

RS485 NETWORK GROUND (SHIELD)

6

 

CABLE

(50' STD.)/

(100' OPTION)

1MIX INPUT

2PURGE INPUT

3JOB COMPLETE INPUT

J2

4

EXTERNAL CLR CHG READY

 

5

RESET ALARM INPUT

6DIGITAL INPUT COMMON

1DIGITAL INPUT COMMON

2RECIPE BIT 0 INPUT

3RECIPE BIT 1 INPUT

J3

4

RECIPE BIT 2 INPUT

5

RECIPE BIT 3 INPUT

6RECIPE BIT 4 INPUT

7RECIPE BIT 5 INPUT

8RECIPE CHANGE INPUT

1DIGITAL OUTPUT COMMON/POWER

2PURGE/RECIPE CHG ACTIVE OUTPUT

3MIX ACTIVE OUTPUT

J4

4

MIX READY OUTPUT

5

FILL ACTIVE

6FLOW CAL. ACTIVE

7FLOW RATE ALARM OUTPUT

8DIGITAL OUTPUT COMMON/POWER

1DIGITAL OUTPUT COMMON/POWER

2SPECIAL OUTPUT #1

J5

3

SPECIAL OUTPUT #2

4

SPECIAL OUTPUT #3

5SPECIAL OUTPUT #4

6DIGITAL OUTPUT COMMON/POWER

(+24) YEL

(COM) GRAY BEACON ORG

BRN

RED

CABLE

J7

FO IN (BLK)

J8

FO OUT (BLU)

RJ45 RJ45 3'

P1

RJ45

BULKHEAD

3'

(25'-200' OPTIONS)

RJ45

RJ45

WEB SERVER

MODULE

312785C

39

Image 39
Contents Gateway Network Communication Kits Important Safety InstructionsContents Graco Gateway Kits Related ManualsComponent Manuals in English Description Fire and Explosion Hazard Mounting Install the Gateway Module HardwareGraco Gateway Overview LocationNON-HAZARDOUS Area Cabling Connections Connect the Module to EasyKeyIG EasyKey and Module Cable Connection Points Wiring Diagrams onEasyKey Bottom View Gateway ModuleRS232/PG Power Connector Expansion PortUSB/PG Ethernet Mount the Control on DIN Rail Install CompactFlash CardSystem Requirements Install the GracoConfig SoftwareLoad the Software Software UpdatesSet Communications Port to USB Download the Preconfigured Database to the Gateway ModuleBalloon Help Graco Gateway Network Communications ConfigurationStartup GracoConfig Main Communications ButtonPreconfigured Database Setup the DatabaseRename PLC1 Mapping Gateway Blocks Map DataSetting Block Size Block Mapping Data Color Change Process Modbus and I/O DataStart Mix Process Stop Mix ProcessStart Mix Mode Process Flow Chart Mixing Mode Process Flow Chart Purge Mode Process Flow Chart Color Change Mode Process Flow Chart Alarm Processing Flow Chart Alarm ProcessingModbus and I/O Data ProMix 2KS Active Alarms Modbus Register ProMix 2KS Digital Outputs Modbus RegisterBit Digital Input Binary Name Details ProMix 2KS Active Alarms Modbus Register Units Low Limit High Limit ProMix 2KS Modbus/TCP Variable MapProMix 2KS Modbus/TCP Variable Map EasyKey Modbus Status Register DescriptionProMix 2KS Recipe Bits ProMix 2KS Recipe BitsGeneral Troubleshooting TroubleshootingCommunication Troubleshooting See Serial Communication TrouBleshooting page 36 or Ethernet Problem Cause Solution Graco Gateway Messages Troubleshooting Serial Communication Troubleshooting Ethernet Communication Troubleshooting Ethernet LEDs LED FunctionsStatus STS LED User Communication Ports TX/RX LEDsNon-Hazardous Area System Electrical SchematicPart No. Description Qty Parts417 Wiring DiagramsDeviceNet Port Protocols Appendix a DeviceNet Slave CommunicationOverview IntroductionDeviceNet Port Pin Outs and PLC Connection About DeviceNet Predefined Master/Slave Connection SetLevel of Support Gateway Configuration Configure the Gateway DeviceNet Option CardHardware Select DeviceNet Server Device Settings Add a Gateway Block Create Gateway BlocksSelect Data Type Word as Long DeviceNet Block Mapping Automatic EDS Update Automatic Update of the EDS FileEDS Validation Configure the RSNetWorx for DeviceNet SoftwareReview EDS Registration Apply and Save Create Valid DeviceNet Scanner Configure the Allen Bradley ControlLogix PLCMain Task Tree Wire the DeviceNet NetworkAppendix B Profibus DP Slave Communication Profibus Port ProtocolsAlso see Appendix B Profibus DP Slave Communi- cation on DP Master About Profibus DPInstall the GSD file Setup the PLCBrowse to GSD File DP Properties Window Setup the Profibus NetworkOpen Profibus Properties Set Transmission Rate Add Graco Gateway to Profibus Network Add the Graco Gateway to the Profibus NetworkConfigure Data Blocks Setup the Profibus Communication Graco Gateway SetupSelect Profibus Server Create a Variable Setup TagsSelect Block Type PLC Addressing Scheme How Addressing WorksPLC Useful FormulasEthernet PLC Connection Appendix C Graco Gateway to ControlLogix via Ethernet IPEthernet Module Properties ControlLogix ConfigurationPort Configuration Window Ethernet Module Properties Ethernet Configuration Data Ethernet Block Settings Graco Gateway ConfigurationAppendix C Graco Gateway to ControlLogix via Ethernet IP Dimensions Dimensions Technical Data Graco Information Graco Standard Warranty