Gateway 312785C important safety instructions Graco Standard Warranty, Graco Information

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Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 312785

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS, MN 55440-1441 • USA

Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revised 09/2011

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Contents Important Safety Instructions Gateway Network Communication KitsContents Related Manuals Graco Gateway KitsComponent Manuals in English Description Fire and Explosion Hazard Location Install the Gateway Module HardwareGraco Gateway Overview MountingNON-HAZARDOUS Area Connect the Module to EasyKey Cabling ConnectionsGateway Module Wiring Diagrams onEasyKey Bottom View IG EasyKey and Module Cable Connection PointsPower Connector Expansion Port RS232/PGUSB/PG Ethernet Install CompactFlash Card Mount the Control on DIN RailInstall the GracoConfig Software System RequirementsSoftware Updates Load the SoftwareDownload the Preconfigured Database to the Gateway Module Set Communications Port to USBCommunications Button Graco Gateway Network Communications ConfigurationStartup GracoConfig Main Balloon HelpSetup the Database Preconfigured DatabaseRename PLC1 Map Data Mapping Gateway BlocksSetting Block Size Block Mapping Data Stop Mix Process Modbus and I/O DataStart Mix Process Color Change ProcessStart Mix Mode Process Flow Chart Mixing Mode Process Flow Chart Purge Mode Process Flow Chart Color Change Mode Process Flow Chart Alarm Processing Alarm Processing Flow ChartModbus and I/O Data ProMix 2KS Digital Outputs Modbus Register ProMix 2KS Active Alarms Modbus RegisterBit Digital Input Binary Name Details ProMix 2KS Active Alarms Modbus Register Modbus Status Register Description ProMix 2KS Modbus/TCP Variable MapProMix 2KS Modbus/TCP Variable Map EasyKey Units Low Limit High LimitProMix 2KS Recipe Bits ProMix 2KS Recipe BitsTroubleshooting General TroubleshootingSee Serial Communication Trou Communication TroubleshootingBleshooting page 36 or Ethernet Problem Cause Solution Graco Gateway Messages Troubleshooting Serial Communication Troubleshooting Ethernet Communication Troubleshooting User Communication Ports TX/RX LEDs LED FunctionsStatus STS LED Ethernet LEDsSystem Electrical Schematic Non-Hazardous AreaParts Part No. Description QtyWiring Diagrams 417Introduction Appendix a DeviceNet Slave CommunicationOverview DeviceNet Port ProtocolsDeviceNet Port Pin Outs and PLC Connection Predefined Master/Slave Connection Set About DeviceNetLevel of Support Configure the Gateway DeviceNet Option Card Gateway ConfigurationHardware Select DeviceNet Server Device Settings Create Gateway Blocks Add a Gateway BlockSelect Data Type Word as Long DeviceNet Block Mapping Automatic Update of the EDS File Automatic EDS UpdateConfigure the RSNetWorx for DeviceNet Software EDS ValidationReview EDS Registration Apply and Save Configure the Allen Bradley ControlLogix PLC Create Valid DeviceNet ScannerWire the DeviceNet Network Main Task TreeProfibus Port Protocols Appendix B Profibus DP Slave CommunicationAlso see Appendix B Profibus DP Slave Communi- cation on About Profibus DP DP MasterSetup the PLC Install the GSD fileBrowse to GSD File Setup the Profibus Network DP Properties WindowOpen Profibus Properties Set Transmission Rate Add the Graco Gateway to the Profibus Network Add Graco Gateway to Profibus NetworkConfigure Data Blocks Graco Gateway Setup Setup the Profibus CommunicationSelect Profibus Server Setup Tags Create a VariableSelect Block Type How Addressing Works PLC Addressing SchemeUseful Formulas PLCAppendix C Graco Gateway to ControlLogix via Ethernet IP Ethernet PLC ConnectionControlLogix Configuration Ethernet Module PropertiesPort Configuration Window Ethernet Module Properties Ethernet Configuration Data Graco Gateway Configuration Ethernet Block SettingsAppendix C Graco Gateway to ControlLogix via Ethernet IP Dimensions Dimensions Technical Data Graco Standard Warranty Graco Information