Gateway 312785C Graco Gateway Overview, Install the Gateway Module Hardware, Location, Mounting

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Graco Gateway Overview

The Graco Gateway enables the ProMix 2KS to network with a programmable logic controller (PLC). Kits are available for Ethernet, DeviceNet, or Profibus protocols. The Graco Gateway will support many other protocols; contact Graco Technical Assistance for information to support your desired protocol.

NOTE: Only persons very familiar with their PLC com- munication architecture should use this hardware and software. This manual assumes that the person using the Graco Gateway has full understanding of the PLC equipment and related software.

NOTE: Network communications essentially operate with the same rules as Discrete I/O. However, network communications require placing correct values or adjusting appropriate bits within various Modbus regis- ters (for example, see Table 4). These changes should only be made by qualified persons familiar with this type of communication.

The module allows for most PLCs to communicate with the ProMix 2KS via Modbus RTU protocol by bridging the gap between the desired communication protocol and RS485 Modbus RTU. As a result, the PLC has full access to all the registers for monitoring and controlling the ProMix 2KS. It is the responsibility of the integrator or user to ensure proper configuration of the communi- cation hardware on the PLC side.

Graco Gateway Overview

Install the Gateway

Module Hardware

Location

This equipment is not for use in explosive atmo- spheres. Do not install equipment approved only for non-hazardous location in a hazardous area.

Install the Gateway module near the EasyKey, in a non-hazardous area.

Mounting

1.See Dimensions, page 79.

2.Ensure that the wall and mounting hardware are strong enough to support the weight of the equip- ment, cables, and stress caused during operation.

3.Using the equipment as a template, mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessi- ble for maintenance.

4.Drill mounting holes in the wall. Install anchors as needed.

5.Bolt equipment securely.

Grounding

Your system must be grounded. Read Warnings, page 4.

The Gateway module is grounded through its connec- tion to the EasyKey, which must be connected to a true earth ground. See the system installation manual. A ground wire and clamp, part no. 223547, is available from Graco.

312785C

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Contents Gateway Network Communication Kits Important Safety InstructionsContents Component Manuals in English Description Graco Gateway KitsRelated Manuals Fire and Explosion Hazard Graco Gateway Overview Install the Gateway Module HardwareLocation MountingNON-HAZARDOUS Area Cabling Connections Connect the Module to EasyKeyEasyKey Bottom View Wiring Diagrams onGateway Module IG EasyKey and Module Cable Connection PointsRS232/PG Power Connector Expansion PortUSB/PG Ethernet Mount the Control on DIN Rail Install CompactFlash CardSystem Requirements Install the GracoConfig SoftwareLoad the Software Software UpdatesSet Communications Port to USB Download the Preconfigured Database to the Gateway ModuleStartup GracoConfig Main Graco Gateway Network Communications ConfigurationCommunications Button Balloon HelpPreconfigured Database Setup the DatabaseRename PLC1 Mapping Gateway Blocks Map DataSetting Block Size Block Mapping Data Start Mix Process Modbus and I/O DataStop Mix Process Color Change ProcessStart Mix Mode Process Flow Chart Mixing Mode Process Flow Chart Purge Mode Process Flow Chart Color Change Mode Process Flow Chart Alarm Processing Flow Chart Alarm ProcessingModbus and I/O Data Bit Digital Input Binary Name Details ProMix 2KS Active Alarms Modbus RegisterProMix 2KS Digital Outputs Modbus Register ProMix 2KS Active Alarms Modbus Register ProMix 2KS Modbus/TCP Variable Map EasyKey ProMix 2KS Modbus/TCP Variable MapModbus Status Register Description Units Low Limit High LimitProMix 2KS Recipe Bits ProMix 2KS Recipe BitsGeneral Troubleshooting TroubleshootingBleshooting page 36 or Ethernet Communication TroubleshootingSee Serial Communication Trou Problem Cause Solution Graco Gateway Messages Troubleshooting Serial Communication Troubleshooting Ethernet Communication Troubleshooting Status STS LED LED FunctionsUser Communication Ports TX/RX LEDs Ethernet LEDsNon-Hazardous Area System Electrical SchematicPart No. Description Qty Parts417 Wiring DiagramsOverview Appendix a DeviceNet Slave CommunicationIntroduction DeviceNet Port ProtocolsDeviceNet Port Pin Outs and PLC Connection Level of Support About DeviceNetPredefined Master/Slave Connection Set Hardware Gateway ConfigurationConfigure the Gateway DeviceNet Option Card Select DeviceNet Server Device Settings Add a Gateway Block Create Gateway BlocksSelect Data Type Word as Long DeviceNet Block Mapping Automatic EDS Update Automatic Update of the EDS FileEDS Validation Configure the RSNetWorx for DeviceNet SoftwareReview EDS Registration Apply and Save Create Valid DeviceNet Scanner Configure the Allen Bradley ControlLogix PLCMain Task Tree Wire the DeviceNet NetworkAlso see Appendix B Profibus DP Slave Communi- cation on Appendix B Profibus DP Slave CommunicationProfibus Port Protocols DP Master About Profibus DPInstall the GSD file Setup the PLCBrowse to GSD File DP Properties Window Setup the Profibus NetworkOpen Profibus Properties Set Transmission Rate Add Graco Gateway to Profibus Network Add the Graco Gateway to the Profibus NetworkConfigure Data Blocks Setup the Profibus Communication Graco Gateway SetupSelect Profibus Server Create a Variable Setup TagsSelect Block Type PLC Addressing Scheme How Addressing WorksPLC Useful FormulasEthernet PLC Connection Appendix C Graco Gateway to ControlLogix via Ethernet IPEthernet Module Properties ControlLogix ConfigurationPort Configuration Window Ethernet Module Properties Ethernet Configuration Data Ethernet Block Settings Graco Gateway ConfigurationAppendix C Graco Gateway to ControlLogix via Ethernet IP Dimensions Dimensions Technical Data Graco Information Graco Standard Warranty