Sterling 6017 series Work Rules, Installation Requirements, Installation Location Considerations

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3

Installation

 

 

3-1 Work Rules

The installation, operation, and maintenance of this equipment must be conducted in accordance with all applicable work and safety codes for the installation location. This may include, but is not limited to OSHA, NEC, CSA, and any other local, national, and international regulations.

Read and follow these instructions when installing, operating, and maintaining this equipment. If the instructions become damaged or unreadable, obtain additional copies from Sterling/Sterlco.

Only qualified personnel familiar with this equipment should work on or with this hot oil temperature control unit.

Work with approved tools and devices.

Disconnect the electricity before maintenance or service. If the unit is installed with a power cord that can be un- plugged, unplug it. If the unit is permanently wired to a power main, make sure that a fused power disconnect is installed to allow the disconnect to be locked in the OFF position. Open and lock out the disconnect installed in the control enclosure.

3-2 Installation Requirements

Make sure that you meet the following requirements when installing and operating your 6017 hot oil temperature control unit.

Installation Location Considerations

Locate the 6017 unit as close as possible to the process for proper circulation and temperature control. Take care when selecting a location. The area surrounding the unit must be free of obstructions to ensure proper ventilation of internal components. Allow a minimum clearance of at least 30 inches (76 cm).

6017 Series Hot Oil Large Temperature Control Units

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Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Feature DescriptionsImmersion Heaters Pump Heater TankFul-Flo Valve Connection Lines CoolingOptional Electrical System Controls Air Purge Electrical Panel and System ComponentsSafety Thermostat Pressure SwitchReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Installation Location Considerations Installation RequirementsWork Rules Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsScreen Displays Status IndicatorsDisplay Indicators Identifying M2B Controller Panel ComponentsAlarm Indicators UP Arrow Key Using M2B Controller KeysMotor Fail Indicator SET Point KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyDisplay Key Identifying Control Panel SwitchesDigital Flow Screen Vent Cycle Start optional Mode SelectPump Start Pump StopAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsLow Pressure Indicator Light Fault Indicator LightsAuto Mode Indicator Light Pump Overload Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Daily Checks Periodic ChecksMaking Monthly Checks Making Quarterly Checks Routine ServicingMaking Six-Month Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance