Sterling Comprehensive M2B Manual for Hot Oil Large Temperature Control Units

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Charts and Figures

1	6017 Series Hot Oil Large Temperature Control Unit and
1	Specifications	16
2	6017 Unit Piping Setup	16
3	Typical Flow Schematic	24
4	Typical M2B Graphic and Button Control Panel	34
5	Control Panel Switches	39
6	System Status Board Indicators	41

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6017 Series Hot Oil Large Temperature Control Units

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Contents Series Large Hot Oil Temperature Control Units $30.00Series Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredFeature Descriptions Available OptionsImmersion Heaters Heater Tank PumpFul-Flo Valve Cooling Connection LinesOptional Electrical System Controls Electrical Panel and System Components Air PurgePressure Switch Safety ThermostatReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Unpacking and Inspection Event of Shipping DamagesIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Installation Requirements Installation Location ConsiderationsWork Rules Connecting Piping Piping Considerations for Mobile Installations Customer is responsible for conversions to metric standardsConnecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Startup Preparations Starting the UnitUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Shutting Down the Unit Returning Fluid to the TankSeries Hot Oil Large Temperature Control Units Using Controls and Indicators Microprocessor ControllerIdentifying M2B Controller Panel Components Status IndicatorsDisplay Indicators Screen DisplaysAlarm Indicators SET Point Key Using M2B Controller KeysMotor Fail Indicator UP Arrow KeyIndex Key Alarm HI Alarm Key Alarm LO Alarm Key Enter KeyIdentifying Control Panel Switches Display KeyDigital Flow Screen Pump Stop Mode SelectPump Start Vent Cycle Start optionalIdentifying System Status Board Indicators Alarm SilenceStatus Indicator Lights Mode Indicator LightsPump Overload Indicator Light Fault Indicator LightsAuto Mode Indicator Light Low Pressure Indicator LightHigh Level Indicator Light Low Level Indicator LightSeries Hot Oil Large Temperature Control Units Periodic Checks Making Daily ChecksMaking Monthly Checks Routine Servicing Making Quarterly ChecksMaking Six-Month Checks Servicing the Unit Monthly or Every 500 Hours Servicing the Unit Every Three MonthsMotor Lubrication Procedure Corrective Maintenance Pumps and SealsSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Technical Assistance Parts Department