Sterling 6017 series installation manual Piping Considerations for Mobile Installations

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The following table lists 6017 TCU pipe sizes.

Connections for TO PROCESS and FROM PROCESS lines are:

2" NPT (50.8 mm) at 90 gpm (341 lpm)

2-1/2" NPT (63.5 mm) at 150 gpm (568 lpm)

3" NPT (76.2 mm) at 200 gpm (757 lpm)

Water connections for COOLING WATER SUPPLY and

COOLING WATER DRAIN are:

¾” NPT (19.1 mm) for 3.9 & 6.7 sq. ft. heat exchangers.

1" NPT (25.4 mm) for 13, 21, & 27 sq. ft. heat exchangers.

The customer is responsible for conversions to metric standards.

Notes: Always use a backup wrench to support 6017 unit piping when making connections. Make sure all external piping is supported independently of the 6017 unit.

Sterling, Inc. recommends that you have strainers installed on the cooling water inlets and customer-supplied shut-off valves on all piping connections. Use common black welded pipe for permanent installations.

The 6017 is designed to operate with an open, unrestricted drain line. Steam rapidly expands within the heat exchanger, so any overpressure condition from backpressure or standing columns of water against the drain must be avoided.

If you must use a pipe joint compound, use a compound that can withstand the high temperatures and pressures of your 6017 unit. Always insulate all piping to prevent burn hazards and to retain heat. Make sure insulation is properly rated for maximum operating temperatures of your 6017 unit.

Piping Considerations for Mobile Installations

Because your 6017 unit is not fitted with casters, it should be secured to the floor with the appropriate hardware. You can purchase high-quality flexible metal hose from Sterling/Sterlco to allow for thermal expansion of the process piping; state the length you want when ordering.

6017 Series Hot Oil Large Temperature Control Units

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Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesFeature Descriptions Available OptionsImmersion Heaters Heater Tank PumpFul-Flo Valve Cooling Connection LinesOptional Electrical System Controls Air Purge Electrical Panel and System ComponentsPressure Switch Safety ThermostatReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Installation Requirements Installation Location ConsiderationsWork Rules Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsDisplay Indicators Status IndicatorsIdentifying M2B Controller Panel Components Screen DisplaysAlarm Indicators Motor Fail Indicator Using M2B Controller KeysSET Point Key UP Arrow KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyIdentifying Control Panel Switches Display KeyDigital Flow Screen Pump Start Mode SelectPump Stop Vent Cycle Start optionalAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsAuto Mode Indicator Light Fault Indicator LightsPump Overload Indicator Light Low Pressure Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Periodic Checks Making Daily ChecksMaking Monthly Checks Routine Servicing Making Quarterly ChecksMaking Six-Month Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance