Sterling 6017 series installation manual Electrical System Controls

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Sterling stocks many lengths of flexible metal hose; the part number is 572-16969. State the length of hose you want when ordering.

!WARNING

Component failure may result in high-temperature oil spray, causing serious injury or death.

Make sure hoses, valves, and other components installed in your process can withstand maximum temperature and pressure of the 6017 unit; check unit nameplate for specific capacities.

All components must be carefully inspected for condition before installing. Make sure you have factory components if you have any doubt.

Electrical System Controls

The electrical controls of your 6017 unit are specially engineered for reliability, safety and simplicity of operation. The switches are clearly labeled as to their function. Your 6017 unit has a system status board so you can evaluate the status and performance of the unit at a glance. Pilot lights are provided to indicate key unit functions.

An audible alarm is standard with your unit. The alarm will sound in the event of the following conditions:

motor overload

safety thermostat trip ( over temperature )

low fluid pressure

low fluid level (optional)

high fluid level (optional)

Push the ALARM SILENCE button to silence the alarm. See

Chapter 4 for more information on control functions.

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6017 Series Hot Oil Large Temperature Control Units

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Contents Series Large Hot Oil Temperature Control Units $30.00Series Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredFeature Descriptions Available OptionsImmersion Heaters Heater Tank PumpFul-Flo Valve Cooling Connection LinesOptional Electrical System Controls Electrical Panel and System Components Air PurgePressure Switch Safety ThermostatReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Unpacking and Inspection Event of Shipping DamagesIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Installation Requirements Installation Location ConsiderationsWork Rules Connecting Piping Piping Considerations for Mobile Installations Customer is responsible for conversions to metric standardsConnecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Startup Preparations Starting the UnitUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Shutting Down the Unit Returning Fluid to the TankSeries Hot Oil Large Temperature Control Units Using Controls and Indicators Microprocessor ControllerStatus Indicators Display IndicatorsIdentifying M2B Controller Panel Components Screen DisplaysAlarm Indicators Using M2B Controller Keys Motor Fail IndicatorSET Point Key UP Arrow KeyIndex Key Alarm HI Alarm Key Alarm LO Alarm Key Enter KeyIdentifying Control Panel Switches Display KeyDigital Flow Screen Mode Select Pump StartPump Stop Vent Cycle Start optionalIdentifying System Status Board Indicators Alarm SilenceStatus Indicator Lights Mode Indicator LightsFault Indicator Lights Auto Mode Indicator LightPump Overload Indicator Light Low Pressure Indicator LightHigh Level Indicator Light Low Level Indicator LightSeries Hot Oil Large Temperature Control Units Periodic Checks Making Daily ChecksMaking Monthly Checks Routine Servicing Making Quarterly ChecksMaking Six-Month Checks Servicing the Unit Monthly or Every 500 Hours Servicing the Unit Every Three MonthsMotor Lubrication Procedure Corrective Maintenance Pumps and SealsSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Technical Assistance Parts Department