Sterling 6017 series installation manual Custom Process Piping

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Figure 4

Custom Process Piping

The optimum location for venting is on the top of the overhead return piping above the unit. The customer is encouraged to add an extra vent (Blow-Off) valve at this point. With this new Blow- Off Valve location the return valve and internal blow-off valve should be closed completely during venting. Otherwise air could be pulled into the piping by gravity instead of being removed.

The frequent process disconnection scenario has the vent line connected to the process side of the two isolation valves. This allows the disconnected process to be vented without contaminating the rest of the piping and unit to be contaminated with air. This is accomplished by the following steps once the process is reconnected to the unit and the isolation valves are still closed.

Note: during this process the internal blow-off valve is closed and the return valve can be open.

1.) Open the external vent valve.

2.) Open the isolation valve that is delivering oil to the process from the unit. Leave the isolation valve that is returning the oil from the process to the unit closed.

3.) Wait for all of the process to fill with heat transfer fluid and push the air and back to the reservoir.

4.) Once all of the air has been replaced with fluid, and only oil is being dumped into the reservoir; close the vent valve.

5.) Open the isolation valve that is returning the oil from the process.

6017 Series Hot Oil Large Temperature Control Units

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Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Feature DescriptionsImmersion Heaters Pump Heater TankFul-Flo Valve Connection Lines CoolingOptional Electrical System Controls Air Purge Electrical Panel and System ComponentsSafety Thermostat Pressure SwitchReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Installation Location Considerations Installation RequirementsWork Rules Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsDisplay Indicators Status IndicatorsIdentifying M2B Controller Panel Components Screen DisplaysAlarm Indicators Motor Fail Indicator Using M2B Controller KeysSET Point Key UP Arrow KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyDisplay Key Identifying Control Panel SwitchesDigital Flow Screen Pump Start Mode SelectPump Stop Vent Cycle Start optionalAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsAuto Mode Indicator Light Fault Indicator LightsPump Overload Indicator Light Low Pressure Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Daily Checks Periodic ChecksMaking Monthly Checks Making Quarterly Checks Routine ServicingMaking Six-Month Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance