Sterling 6017 series Routine Servicing, Making Quarterly Checks, Making Six-Month Checks

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Making Quarterly Checks

Check the heat transfer fluid for deterioration. If the fluid is noticeably darker, or it seems significantly thicker, drain the system and replace the fluid with fresh, new recommended heat transfer fluid.

Do a routine check of the fluid every 1,000 hours of operation or every three (3) months, whichever comes first. Contact Sterling, Inc. Service for information on fluid testing.

Making Six-Month Checks

Inspect electrical connections for secure, tight attachment points and ground connections. Inspect the power cable, especially at the entrance point to the electrical enclosure. Have a qualified electrician perform this inspection.

Check the mounting bolts on the pump, the motor, and the heater flange for tightness.

Remove the heat exchanger tube bundle and check it for lime and mineral deposits. Carefully clean the bundle as needed.

6-2 Routine Servicing

Your hot oil temperature control unit requires little in preventive maintenance and servicing. To keep it in good, reliable working order, make sure you follow the following scheduled preventive maintenance procedures.

Keep surfaces clean and free of any excessive accumulations of dirt, oil, or debris. This is especially true for the pump. It relies on free air circulation for proper cooling.

Check the motor air intake screen for any accumulation of dirt; clean it as needed.

6017 Series Hot Oil Large Temperature Control Units

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Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesImmersion Heaters Feature DescriptionsAvailable Options Ful-Flo Valve Heater TankPump Optional CoolingConnection Lines Electrical System Controls Air Purge Electrical Panel and System ComponentsReservoir Tank Pressure SwitchSafety Thermostat Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Work Rules Installation RequirementsInstallation Location Considerations Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsScreen Displays Status IndicatorsDisplay Indicators Identifying M2B Controller Panel ComponentsAlarm Indicators UP Arrow Key Using M2B Controller KeysMotor Fail Indicator SET Point KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyDigital Flow Screen Identifying Control Panel SwitchesDisplay Key Vent Cycle Start optional Mode SelectPump Start Pump StopAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsLow Pressure Indicator Light Fault Indicator LightsAuto Mode Indicator Light Pump Overload Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Monthly Checks Periodic ChecksMaking Daily Checks Making Six-Month Checks Routine ServicingMaking Quarterly Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance