Sterling 6017 series installation manual Series Hot Oil Large Temperature Control Units

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!CAUTION

The reservoir tank must be vented to prevent pressurization. A pressurized reservoir could rupture, allowing hot fluid

to escape and become a potential fire and slip hazard.

Note: Heat transfer fluids expand when heated. Expansion rates vary, depending on fluid types and temperatures. For more information on expansion rates, refer to specification information for the heat transfer fluid you select.

Generally, most heat transfer fluids expand at the rate of 2.5% for every increase of 50°F from temperatures above 60°F (16°C).

Connect the TO PROCESS hookup to the entrance of the process and the FROM PROCESS hookup to the exit of the process. Connect the COOLING WATER SUPPLY to your plant water supply. Connect the COOLING WATER DRAIN line to an open drain, or to the return line of your central water system. If returning to a central water system, use a condensate/return tank to avoid a standing water column on the heat exchanger drain line.

!CAUTION

If you are routing the drain line to an open drain, make sure that

the line is directed away from personnel to avoid scalding.

Carefully select connecting lines and connectors between the 6017 unit

and the process to best meet the needs and requirements of your application.

Make sure lines and connectors have a service rating of

at least 100 psig (689.5 kPa/6.9 bars), and a temperature rating

at least equal to the maximum operating temperature of your 6017 unit.

6017 Series Hot Oil Large Temperature Control Units

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Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesImmersion Heaters Feature DescriptionsAvailable Options Ful-Flo Valve Heater TankPump Optional CoolingConnection Lines Electrical System Controls Air Purge Electrical Panel and System ComponentsReservoir Tank Pressure SwitchSafety Thermostat Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Work Rules Installation RequirementsInstallation Location Considerations Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsScreen Displays Status IndicatorsDisplay Indicators Identifying M2B Controller Panel ComponentsAlarm Indicators UP Arrow Key Using M2B Controller KeysMotor Fail Indicator SET Point KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyDigital Flow Screen Identifying Control Panel SwitchesDisplay Key Vent Cycle Start optional Mode SelectPump Start Pump StopAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsLow Pressure Indicator Light Fault Indicator LightsAuto Mode Indicator Light Pump Overload Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Monthly Checks Periodic ChecksMaking Daily Checks Making Six-Month Checks Routine ServicingMaking Quarterly Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance