Condition | Possible cause | Solution | |
|
| Check the heater output with an | |
Unit does not heat. |
| ohmmeter to ground. It should | |
Controller heater output open. | read in the | ||
(cont’d.) |
| Infinite or zero readings indicate | |
|
| a defective output. | |
| Clogged Y strainer. | Clean Y strainer. | |
| Water supply to unit is turned | Open water supply. | |
| OFF. | ||
|
| ||
| Water drain is plugged or | Clear drain line or eliminate | |
| excessive back pressure in | ||
| back pressure condition. | ||
| drain line. | ||
Unit overheats/unable to cool. |
| ||
Heat exchanger tubes plugged | Remove tube bundles; clean/ | ||
| by lime deposits. | replace as required. | |
|
| Test solenoid valve by switching | |
| Faulty solenoid valve. | to Manual Cool mode and listen | |
| for valve operation. Replace if | ||
|
| ||
|
| faulty. | |
| Leaks in connecting lines. | Inspect/replace faulty line or | |
| connection. | ||
|
| ||
| Air in circulating lines. | Perform venting sequence in | |
| Chapter 3. | ||
|
| ||
| Low fluid. | Check fluid level in sight glass. | |
| Add fluid if required. | ||
|
| ||
| Defective | See Chapter 3. | |
|
| Drain water from low point in | |
Rapid drop in pressure/no | Water in fluid. | piping (see Chapter 3), or boil | |
| water off. | ||
pressure. |
| ||
Vent solenoid open. | Allow vent timer to run out; or, | ||
| |||
| check valve operation when unit | ||
|
| is cold by opening the fill port. | |
|
| Check motor; rewire if | |
| Pump running in reverse. | necessary. See electrical | |
|
| diagrams. | |
| Pump repair/adjustment | Adjust head spacing or replace | |
| needed. | worn pump components. | |
| V belt broken/worn. | Replace as required. | |
|
| Drain water from low point in | |
Noisy pump. | Water in fluid. | piping (see Chapter 3), or boil | |
| water off. | ||
| Severely degraded fluid. | Drain and flush system. Replace | |
| fluid. | ||
|
|
6017 Series Hot Oil Large Temperature Control Units | Page 53 |