Sterling 6017 series installation manual Check the heater output with an

Page 53

Condition

Possible cause

Solution

 

 

Check the heater output with an

Unit does not heat.

 

ohmmeter to ground. It should

Controller heater output open.

read in the mega-ohm range.

(cont’d.)

 

Infinite or zero readings indicate

 

 

a defective output.

 

Clogged Y strainer.

Clean Y strainer.

 

Water supply to unit is turned

Open water supply.

 

OFF.

 

 

 

Water drain is plugged or

Clear drain line or eliminate

 

excessive back pressure in

 

back pressure condition.

 

drain line.

Unit overheats/unable to cool.

 

Heat exchanger tubes plugged

Remove tube bundles; clean/

 

by lime deposits.

replace as required.

 

 

Test solenoid valve by switching

 

Faulty solenoid valve.

to Manual Cool mode and listen

 

for valve operation. Replace if

 

 

 

 

faulty.

 

Leaks in connecting lines.

Inspect/replace faulty line or

 

connection.

 

 

 

Air in circulating lines.

Perform venting sequence in

 

Chapter 3.

 

 

 

Low fluid.

Check fluid level in sight glass.

 

Add fluid if required.

 

 

 

Defective Ful-Flo valve.

See Chapter 3.

 

 

Drain water from low point in

Rapid drop in pressure/no

Water in fluid.

piping (see Chapter 3), or boil

 

water off.

pressure.

 

Vent solenoid open.

Allow vent timer to run out; or,

 

 

check valve operation when unit

 

 

is cold by opening the fill port.

 

 

Check motor; rewire if

 

Pump running in reverse.

necessary. See electrical

 

 

diagrams.

 

Pump repair/adjustment

Adjust head spacing or replace

 

needed.

worn pump components.

 

V belt broken/worn.

Replace as required.

 

 

Drain water from low point in

Noisy pump.

Water in fluid.

piping (see Chapter 3), or boil

 

water off.

 

Severely degraded fluid.

Drain and flush system. Replace

 

fluid.

 

 

6017 Series Hot Oil Large Temperature Control Units

Page 53

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Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesImmersion Heaters Feature DescriptionsAvailable Options Ful-Flo Valve Heater TankPump Optional CoolingConnection Lines Electrical System Controls Air Purge Electrical Panel and System ComponentsReservoir Tank Pressure SwitchSafety Thermostat Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Work Rules Installation RequirementsInstallation Location Considerations Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsDisplay Indicators Status IndicatorsIdentifying M2B Controller Panel Components Screen DisplaysAlarm Indicators Motor Fail Indicator Using M2B Controller KeysSET Point Key UP Arrow KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyDigital Flow Screen Identifying Control Panel SwitchesDisplay Key Pump Start Mode SelectPump Stop Vent Cycle Start optionalAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsAuto Mode Indicator Light Fault Indicator LightsPump Overload Indicator Light Low Pressure Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Monthly Checks Periodic ChecksMaking Daily Checks Making Six-Month Checks Routine ServicingMaking Quarterly Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance