Sterling 6017 series installation manual Table of Contents

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Table of Contents

1 General Information		7
1-1	Introduction	7
1-2	Necessary Documents	7
1-3	Models Covered	8
1-4	Standard Features	8
1-5	Available Options	9
1-6	Feature Descriptions	9

2 Shipping Information		17
2-1	Unpacking and Inspection	17
2-2 In the Event of Shipping Damages		17
2-3	If the Shipment is Not Complete	18
2-4	If the Shipment is Not Correct	18
2-5	Returns	18

3	Installation		19
	3-1	Work Rules	19
	3-2	Installation Requirements	19
	3-3	Connecting Piping	20
	3-4	Making Electrical Connections	26

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6017 Series Hot Oil Large Temperature Control Units

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Contents Series Large Hot Oil Temperature Control Units $30.00Series Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredAvailable Options Feature DescriptionsImmersion Heaters Pump Heater TankFul-Flo Valve Connection Lines CoolingOptional Electrical System Controls Electrical Panel and System Components Air PurgeSafety Thermostat Pressure SwitchReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Unpacking and Inspection Event of Shipping DamagesIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Installation Location Considerations Installation RequirementsWork Rules Connecting Piping Piping Considerations for Mobile Installations Customer is responsible for conversions to metric standardsConnecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Startup Preparations Starting the UnitUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Shutting Down the Unit Returning Fluid to the TankSeries Hot Oil Large Temperature Control Units Using Controls and Indicators Microprocessor ControllerStatus Indicators Display IndicatorsIdentifying M2B Controller Panel Components Screen DisplaysAlarm Indicators Using M2B Controller Keys Motor Fail IndicatorSET Point Key UP Arrow KeyIndex Key Alarm HI Alarm Key Alarm LO Alarm Key Enter KeyDisplay Key Identifying Control Panel SwitchesDigital Flow Screen Mode Select Pump StartPump Stop Vent Cycle Start optionalIdentifying System Status Board Indicators Alarm SilenceStatus Indicator Lights Mode Indicator LightsFault Indicator Lights Auto Mode Indicator LightPump Overload Indicator Light Low Pressure Indicator LightHigh Level Indicator Light Low Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Daily Checks Periodic ChecksMaking Monthly Checks Making Quarterly Checks Routine ServicingMaking Six-Month Checks Servicing the Unit Monthly or Every 500 Hours Servicing the Unit Every Three MonthsMotor Lubrication Procedure Corrective Maintenance Pumps and SealsSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Technical Assistance Parts Department