Sterling 6017 series Connecting Process Piping, Connecting Cooling Water Piping

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Connecting Process Piping

!CAUTION

Hoses, valves and other components in your process must be able to withstand the 6017 unit's maximum temperatures and pressures.

Maximum temperatures and pressures are listed on the unit nameplate.

Carefully inspect all components before installation.

If in doubt about component suitability, obtain factory components.

Fix all leaks! Fluid can be a potential fire and slip hazard.

Never open pipe insulation that is smoking! Adding oxygen can cause a fire.

Connecting Cooling Water Piping

You must provide cooling water at 25 psi to 75 psi (172.4 kPa to

517.1kPa/1.7 bars to 5.2 bars) for proper operation. Untreated water can foul or corrode the heat transfer surfaces, slowing water flow and causing fluid temperature control problems. Sterling, Inc. sells a complete line of water treatment equipment that can reduce downtime and maintenance costs.

Run properly-sized cooling water lines-never smaller than the outlets on the 6017 unit. If external piping is larger than 6017 unit connections, reduce the size of the piping at the unit.

Connecting Vent Piping

You must leave the vent connection open to the atmosphere at all times. The vent connection is located on top of the reservoir. On systems with piping above the reservoir level, you must run vent piping to a minimum height of one foot (1’ / 31 cm) above the highest point in the system. Run the piping down into an auxiliary vented overflow chamber, such as a vented, covered 55-gallon(208-liter) drum. This practice ensures that overflow will not create a hazard to personnel.

Remember: All external piping must be supported independently of the 6017 unit.

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6017 Series Hot Oil Large Temperature Control Units

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Contents Series Large Hot Oil Temperature Control Units $30.00Series Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredAvailable Options Feature DescriptionsImmersion Heaters Pump Heater TankFul-Flo Valve Connection Lines CoolingOptional Electrical System Controls Electrical Panel and System Components Air PurgeSafety Thermostat Pressure SwitchReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Unpacking and Inspection Event of Shipping DamagesIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Installation Location Considerations Installation RequirementsWork Rules Connecting Piping Piping Considerations for Mobile Installations Customer is responsible for conversions to metric standardsConnecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Startup Preparations Starting the UnitUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Shutting Down the Unit Returning Fluid to the TankSeries Hot Oil Large Temperature Control Units Using Controls and Indicators Microprocessor ControllerIdentifying M2B Controller Panel Components Status IndicatorsDisplay Indicators Screen DisplaysAlarm Indicators SET Point Key Using M2B Controller KeysMotor Fail Indicator UP Arrow KeyIndex Key Alarm HI Alarm Key Alarm LO Alarm Key Enter KeyDisplay Key Identifying Control Panel SwitchesDigital Flow Screen Pump Stop Mode SelectPump Start Vent Cycle Start optionalIdentifying System Status Board Indicators Alarm SilenceStatus Indicator Lights Mode Indicator LightsPump Overload Indicator Light Fault Indicator LightsAuto Mode Indicator Light Low Pressure Indicator LightHigh Level Indicator Light Low Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Daily Checks Periodic ChecksMaking Monthly Checks Making Quarterly Checks Routine ServicingMaking Six-Month Checks Servicing the Unit Monthly or Every 500 Hours Servicing the Unit Every Three MonthsMotor Lubrication Procedure Corrective Maintenance Pumps and SealsSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Technical Assistance Parts Department