Sterling 6017 series installation manual Series Hot Oil Large Temperature Control Units

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Write down your unit serial number(s)	________________	________________
here for future reference	________________	________________
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Sterling/Sterlco is committed to a continuing program of product improvement.

Specifications, appearance, and dimensions described in this manual

are subject to change without notice.

© Copyright Sterling/Sterlco and Sterling, Inc. 2008

All rights reserved.		Effective 4/29/2008
Part No. 682.91540.00	Revision 3	Bulletin No. SC1-655-3

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6017 Series Hot Oil Large Temperature Control Units

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Contents Series Large Hot Oil Temperature Control Units $30.00Series Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredImmersion Heaters Feature DescriptionsAvailable Options Ful-Flo Valve Heater TankPump Optional CoolingConnection Lines Electrical System Controls Electrical Panel and System Components Air PurgeReservoir Tank Pressure SwitchSafety Thermostat Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Unpacking and Inspection Event of Shipping DamagesReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Work Rules Installation RequirementsInstallation Location Considerations Connecting Piping Piping Considerations for Mobile Installations Customer is responsible for conversions to metric standardsConnecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Startup Preparations Starting the UnitUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Shutting Down the Unit Returning Fluid to the TankSeries Hot Oil Large Temperature Control Units Using Controls and Indicators Microprocessor ControllerIdentifying M2B Controller Panel Components Status IndicatorsDisplay Indicators Screen DisplaysAlarm Indicators SET Point Key Using M2B Controller KeysMotor Fail Indicator UP Arrow KeyIndex Key Alarm HI Alarm Key Alarm LO Alarm Key Enter KeyDigital Flow Screen Identifying Control Panel SwitchesDisplay Key Pump Stop Mode SelectPump Start Vent Cycle Start optionalIdentifying System Status Board Indicators Alarm SilenceStatus Indicator Lights Mode Indicator LightsPump Overload Indicator Light Fault Indicator LightsAuto Mode Indicator Light Low Pressure Indicator LightHigh Level Indicator Light Low Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Monthly Checks Periodic ChecksMaking Daily Checks Making Six-Month Checks Routine ServicingMaking Quarterly Checks Servicing the Unit Monthly or Every 500 Hours Servicing the Unit Every Three MonthsMotor Lubrication Procedure Corrective Maintenance Pumps and SealsSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Technical Assistance Parts Department