Sterling 6017 series installation manual Motor Lubrication Procedure

Page 49

Motor Lubrication Procedure

Be sure that the grease you are adding to the motor is compatible with the grease already in the motor. Consult your Baldor distributor or an authorized service center if a grease other than the recommended type is to be used.

A high grade ball or roller bearing grease should be used. Recommended grease for standard service conditions is Polyrex EM (Exxon Mobil).

Equivalent and compatible greases include:

Texaco Polystar, Rykon Premium #2, Pennzoil Pen 2 Lube and Chevron SRI.

1800 RPM

Lubrication Intervals in Hours

Grease to be added

motor size

up to 250°F

251°F - 400°F

over 400°F

ounces

grams

cu. In.

5 HP and Under

12,000

6,000

1,200

0.30

8.4

0.6

7-1/2 to 20 HP

10,000

5,000

1,000

0.61

17.0

1.2

25 - 40 HP

8,000

4,000

750

0.81

23.0

1.5

Caution: To avoid damage to motor bearings, grease must be kept free of dirt. For an extremely dirty environment, contact your Baldor distributor or an authorized Baldor Service Center for additional information.

With Grease Outlet Plug

1.Clean all grease fittings.

2.Remove grease outlet plug.

3.If motor is stopped, add the recommended amount of grease. If motor is to be greased while running, a slightly greater quantity of grease will have to be added. Add grease slowly until new grease appears at shaft hole in the endplate or purge outlet plug.

4.Re-install grease outlet plug.

Without Grease Outlet Plug

1.Disassemble motor.

2.Add recommended amount of grease to bearing and bearing cavity. (Bearing should be about 1/3 full of grease and outboard bearing cavity should be about 1/2 full of grease.)

Note: Bearing is 1/3 full when only one side of bearing is completely full of grease. 3. Assemble motor.

6017 Series Hot Oil Large Temperature Control Units

Page 49

Image 49
Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Feature DescriptionsImmersion Heaters Pump Heater TankFul-Flo Valve Connection Lines CoolingOptional Electrical System Controls Air Purge Electrical Panel and System ComponentsSafety Thermostat Pressure SwitchReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Installation Location Considerations Installation RequirementsWork Rules Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsDisplay Indicators Status IndicatorsIdentifying M2B Controller Panel Components Screen DisplaysAlarm Indicators Motor Fail Indicator Using M2B Controller KeysSET Point Key UP Arrow KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyDisplay Key Identifying Control Panel SwitchesDigital Flow Screen Pump Start Mode SelectPump Stop Vent Cycle Start optionalAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsAuto Mode Indicator Light Fault Indicator LightsPump Overload Indicator Light Low Pressure Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Daily Checks Periodic ChecksMaking Monthly Checks Making Quarterly Checks Routine ServicingMaking Six-Month Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance