Sterling 6017 series installation manual Startup Preparations, Starting the Unit

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4

Startup Preparations

 

 

4-1 Starting the Unit

UNIT START-UP (WITH MANUAL BLOW-OFF VALVE)

The highly engineered controls and controller make this unit almost self operating. Before you can begin heating, it will be necessary to perform the following start up procedures. This will ensure that all air is vented from the system to prevent fluid degradation and damage to the heater.

1.Open the Return Valve and the Blow-Off Valve. Make sure the drain valves are closed and plugged.

2.Add fluid to the reservoir tank until the level is near the top of the sight glass.

3.Close the Return Valve inside the unit.

4.Depress the "Pump Start" button to start the pump. Check motor rotation by observing the pressure gauge. If the gauge indicates positive pressure, rotation is correct. If not, disconnect power and reverse the incoming power leads.

5.As fluid is drawn out of the reservoir tank to fill the process, the fluid level will fall in the tank. Continue to add fluid to maintain the level about 4 inches from the bottom of the sight glass.

!CAUTION

You must purge the system of air before the heating cycle.

Personal injury and system damage can occur from a pressurized system.

6.Air and Oil will be vented through the Blow-Off Valve and into the reservoir tank.

7.After the unit stops requiring more oil and has at least 5 psi of pressure, open the Return Valve half way.

8.Once the unit has stopped requiring more oil again and has at least 10 psi of pressure, select a set point of 100°F (38°C) and switch unit into the "Auto" mode. As the oil warms up, viscosity will decrease, and the pressure will fall.

9.In 2-minute intervals increase the setpoint to 150°F (66°C) and 200°F (93°C).

6017 Series Hot Oil Large Temperature Control Units

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Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesImmersion Heaters Feature DescriptionsAvailable Options Ful-Flo Valve Heater TankPump Optional CoolingConnection Lines Electrical System Controls Air Purge Electrical Panel and System ComponentsReservoir Tank Pressure SwitchSafety Thermostat Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Work Rules Installation RequirementsInstallation Location Considerations Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsDisplay Indicators Status IndicatorsIdentifying M2B Controller Panel Components Screen DisplaysAlarm Indicators Motor Fail Indicator Using M2B Controller KeysSET Point Key UP Arrow KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyDigital Flow Screen Identifying Control Panel SwitchesDisplay Key Pump Start Mode SelectPump Stop Vent Cycle Start optionalAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsAuto Mode Indicator Light Fault Indicator LightsPump Overload Indicator Light Low Pressure Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Monthly Checks Periodic ChecksMaking Daily Checks Making Six-Month Checks Routine ServicingMaking Quarterly Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance