Sterling 6017 series installation manual Safety Considerations

Page 3

Safety Considerations

Sterling/Sterlco 6017 Series large hot oil temperature control units are designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes.

To avoid possible personnel injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices:

;Follow all SAFETY CODES.

;Wear SAFETY GLASSES and WORK GLOVES.

;Disconnect and/or lock out power before servicing or maintaining the hot oil temperature control unit.

;Use care when LOADING, UNLOADING, RIGGING, or MOVING this equipment.

;Operate this equipment within design specifications.

;OPEN, TAG, and LOCK ALL DISCONNECTS before working on equipment. You should remove the fuses and carry them with you.

;Make sure the hot oil temperature control unit and components are properly GROUNDED before you switch on power.

;Do not jump or bypass any electrical safety control.

;Do not restore power until you remove all tools, test equipment, etc., and the hot oil temperature control unit and related equipment are fully reassembled.

;Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment.

6017 Series Hot Oil Large Temperature Control Units

Page 3

Image 3
Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesFeature Descriptions Available OptionsImmersion Heaters Heater Tank PumpFul-Flo Valve Cooling Connection LinesOptional Electrical System Controls Air Purge Electrical Panel and System ComponentsPressure Switch Safety ThermostatReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Installation Requirements Installation Location ConsiderationsWork Rules Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsScreen Displays Status IndicatorsDisplay Indicators Identifying M2B Controller Panel ComponentsAlarm Indicators UP Arrow Key Using M2B Controller KeysMotor Fail Indicator SET Point KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyIdentifying Control Panel Switches Display KeyDigital Flow Screen Vent Cycle Start optional Mode SelectPump Start Pump StopAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsLow Pressure Indicator Light Fault Indicator LightsAuto Mode Indicator Light Pump Overload Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Periodic Checks Making Daily ChecksMaking Monthly Checks Routine Servicing Making Quarterly ChecksMaking Six-Month Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance