Sterling 6017 series Periodic Checks, Making Daily Checks, Making Monthly Checks

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6

Preventive Maintenance

 

 

!WARNING

Make sure that your maintenance technicians comply with lock-out/tag-out procedures during any servicing or maintenance of this unit and related equipment, per OSHA article ART 1910.147.

Before you begin servicing this unit, disconnect all power to the unit, let the unit cool down completely, and turn off the water.

Failure to follow these directives can result in serious injury or death!

6-1 Periodic Checks

Making Daily Checks

Check fluid level; add fluid as needed.

Check all connecting lines, hoses, and connectors for wear or damage.

Making Monthly Checks

Check for leaks developing at the pump seal, gaskets, and other similar locations.

Check the pump drive V belt for any wear.

Check the reservoir tank vent for any obstructions.

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6017 Series Hot Oil Large Temperature Control Units

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Contents Series Large Hot Oil Temperature Control Units $30.00Series Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredAvailable Options Feature DescriptionsImmersion Heaters Pump Heater TankFul-Flo Valve Connection Lines CoolingOptional Electrical System Controls Electrical Panel and System Components Air PurgeSafety Thermostat Pressure SwitchReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Unpacking and Inspection Event of Shipping DamagesIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Installation Location Considerations Installation RequirementsWork Rules Connecting Piping Piping Considerations for Mobile Installations Customer is responsible for conversions to metric standardsConnecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Startup Preparations Starting the UnitUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Shutting Down the Unit Returning Fluid to the TankSeries Hot Oil Large Temperature Control Units Using Controls and Indicators Microprocessor ControllerIdentifying M2B Controller Panel Components Status IndicatorsDisplay Indicators Screen DisplaysAlarm Indicators SET Point Key Using M2B Controller KeysMotor Fail Indicator UP Arrow KeyIndex Key Alarm HI Alarm Key Alarm LO Alarm Key Enter KeyDisplay Key Identifying Control Panel SwitchesDigital Flow Screen Pump Stop Mode SelectPump Start Vent Cycle Start optionalIdentifying System Status Board Indicators Alarm SilenceStatus Indicator Lights Mode Indicator LightsPump Overload Indicator Light Fault Indicator LightsAuto Mode Indicator Light Low Pressure Indicator LightHigh Level Indicator Light Low Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Daily Checks Periodic ChecksMaking Monthly Checks Making Quarterly Checks Routine ServicingMaking Six-Month Checks Servicing the Unit Monthly or Every 500 Hours Servicing the Unit Every Three MonthsMotor Lubrication Procedure Corrective Maintenance Pumps and SealsSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Technical Assistance Parts Department